Enhancing Pool Boiling Heat Transfer by Structured Surfaces– A Lattice Boltzmann Study

Document Type : Regular Article

Authors

1 School of Mechanical and Electrical Engineering, Nanchang University, Nanchang 330031, China

2 Institute of Energy and Sustainable Development (IESD), School of Engineering and Sustainable Development, De Montfort University, Leicester LE1 9BH, England, UK

3 School of Mechatronics Engineering, Nanchang University, Nanchang, Jiangxi, 330031, China

Abstract

The structured surface-enhanced pool boiling process and associated heat transfer enhancement characteristics are numerically investigated by using the pseudopotential multiphase flow lattice Boltzmann (LB) model coupled finite difference method (FDM). In the current study, the effects of different microstructure geometries(square structures, triangular serrated structures, triangular-raised structures) and varying spacing in triangular-raised structures (d = 0, 22, 44, 66, 88, 110 l.u. (lattice units)) on boiling heat transfer (BHT) characteristics and bubble dynamics behavior are studied in detail. The results showed that microstructure can accelerate bubble nucleation. Among the three microstructures, the heat transfer performance of triangular-raised structures was significantly better than that of square and triangular serrated structures in the nucleate boiling (Ja number is 0.124-0.145). The oscillation and deformation of bubbles led to the lateral migration of bubbles, the continuous nucleation of small bubbles. The phenomenon of re-wetting of heating surface occurred in the process of bubble migration, necking, deformation and detachment was found, which enhances heat transfer in nucleate boiling. At the same time, the growth, oscillation and detachment of bubbles also perturb the liquid and enhance the natural convection around the bubbles.Therefore the main BHT mechanism of nucleate boiling on the three kinds of structured surface is the combined action of transient heat conduction and micro-convection. The variation of the spacing between microstructures showed an important effect on the BHT performance of the heating surface and the generation of activated nucleation sites in the nucleate boiling. Triangular-raised structures can enhance transient heat conduction and micro-convection, with the strongest enhancement effect at d = 66 l.u when the Ja number is 0.124.

Keywords


Bi, J., D. M. Christopher, D. Zhao, J. Xu and Y. Huang (2019). Numerical study of bubble growth and merger characteristics during nucleate boiling. Progress in Nuclear Energy 112, 7-19.##
Chang, X., H. Huang, Y. P. Cheng and X. Y. Lu (2019).  Lattice Boltzmann study of pool boiling heat transfer enhancement on structured surfaces. International Journal of Heat and Mass Transfer 139, 588-599.##
Chu, K. H., R. Enright and E. N. Wang (2012). Structured surfaces for enhanced pool boiling heat transfer. Applied Physics Letters 100(24), 241603.##
Dhir, V. K., G. R. Warrier and E. Aktinol (2013). Numerical simulation of pool boiling: a review. Journal of Heat Transfer 135(6).##
Dong, B., Y. Zhang, X. Zhou, C. Chen and W. Li (2020). Numerical simulation of bubble dynamics in subcooled boiling along inclined structured surface. Journal of Thermophysics and Heat Transfer 35(1), 16-27.##
Friz, W. (1935). Maximum volume of vapor bubbles. Physic. Zeitschz. 36, 379-354.##
Gong, S. and P. Cheng (2013). Lattice Boltzmann simulation of periodic bubble nucleation, growth and departure from a heated surface in pool boiling. International Journal of Heat and Mass Transfer 64, 122-132.##
Halon, T., B. Zajaczkowski, S. Michaie, R. Rulliere and J. Bonjour (2018). Enhanced tunneled surfaces for water pool boiling heat transfer under low pressure. International Journal of Heat and Mass Transfer 116, 93-103.##
Hamzekhani, S., M. M. Falahieh, M. R. Kamalizadeh and M. Salmaninejad (2015). Bubble dynamics for nucleate pool boiling of water, ethanol and methanol pure liquids under the atmospheric pressure. Journal of Applied Fluid Mechanics 8(4), 893-898.##
He, Y.L., Y. Wang and Q. Li (2009). Lattice Boltzmann method: theory and applications. Science, Beijing.##
Jo, H., H. S. Ahn, S. Kang and M. H. Kim (2011). A study of nucleate boiling heat transfer on hydrophilic, hydrophobic and heterogeneous wetting surfaces. International Journal of Heat and Mass Transfer 54(25-26), 5643-5652.##
Kim, D. E., D. I. Yu, D. W. Jerng, M. H. Kim and H. S. Ahn (2015a). Review of boiling heat transfer enhancement on micro/nanostructured surfaces. Experimental Thermal and Fluid Science 66, 173-196.##
Kim, S. H., G. C. Lee, J. Y. Kang, K. Moriyama, M. H. Kim and H. S. Park (2015b). Boiling heat transfer and critical heat flux evaluation of the pool boiling on micro structured surface. International Journal of Heat and Mass Transfer 91, 1140-1147.##
Lee, T. and C. L. Lin (2005). A stable discretization of the lattice Boltzmann equation for simulation of incompressible two-phase flows at high density ratio. Journal of Computational Physics 206(1), 16-47.##
Li, Q., K. H. Luo and X. J. Li (2013). Lattice Boltzmann modeling of multiphase flows at large density ratio with an improved pseudopotential model. Physical Review E 87(5), 053301.##
Li, Q., Q. J. Kang, M. M. Francois, Y. L. He and K. H. Luo (2015). Lattice Boltzmann modeling of boiling heat transfer: The boiling curve and the effects of wettability. International Journal of Heat and Mass Transfer 85, 787-796.##
Li, Q., Y. Yu, P. Zhou and H. J. Yan (2018).   Enhancement of boiling heat transfer using hydrophilic-hydrophobic mixed surfaces: a lattice Boltzmann study. Applied Thermal Engineering 132, 490-499.##
Liu, H., A.J. Valocchi, Y. Zhang and Q. Kang (2013). Phase-field-based lattice Boltzmann finite-difference model for simulating thermocapillary flows. Physical Review E 87(1), 013010.##
O'hanley, H., C. Coyle, J. Buongiorno, T. Mckrell, L. W. Hu, M. Rubner and R. Cohen (2013). Separate effects of surface roughness, wettability, and porosity on the boiling critical heat flux. Applied Physics Letters 103(2), 024102..##
Schubert, A., M. Hackert-Oschätzchen, G. Meichsner and M. Zinecker (2011). Design and realization of micro structured surfaces for thermodynamic applications. Microsystem technologies 17(9), 1471-1479.##
Tang, Y., J. Zeng, S. Zhang, C. Chen and J. Chen (2016). Effect of structural parameters on pool boiling heat transfer for porous interconnected microchannel nets. International Journal of Heat and Mass Transfer 93, 906-917.##
Thiagarajan, S. J., R. Yang, C. King and S. Narumanchi (2015). Bubble dynamics and nucleate pool boiling heat transfer on microporous copper surfaces. International Journal of Heat and Mass Transfer 89, 1297-1315.##
Wei, J.J., L. J. Guo and H. Honda (2005). Experimental study of boiling phenomena and heat transfer performances of FC-72 over micro-pin-finned silicon chips. Heat and Mass Transfer 41(8), 744-755.##
Xie, S., Q. Tong, Y. Guo, X. Li, H. Kong and J. Zhao (2020). The effects of surface orientation, heater size, wettability, and subcooling on the critical heat flux enhancement in pool boiling. International Journal of Heat and Mass Transfer 149, 119230.##
Xie, S., M. Jiang, H. Kong, Q. Tong and J. Zhao (2021a). An experimental investigation on the pool boiling of multi-orientated hierarchical structured surfaces. International Journal of Heat and Mass Transfer 164, 120595.##
Xie, S., X. Ma, H. Kong, S. Bai, M. Jiang and J. Zhao (2021b). The synergetic effects of the surface wettability and the patterned nanostructure on boiling heat transfer enhancement. International Journal of Heat and Mass Transfer 176, 121475.##
Yuan, P. and L. Schaefer (2006). Equations of state in a lattice Boltzmann model. Physics of Fluids 18(4), 042101.##
Zhang, Y., J. Bao, M. Yao, Y. Xie, Y. Huang and P. Li (2020). Non-orthogonal Multiple-Relaxation-Time Lattice Boltzmann Simulation of Mixed Convection in Lid-Driven Porous Cavity with an Isothermally Heated Block. Journal of Applied Fluid Mechanics 13(5).##
Zhao, W., J. Liang, M. Sun, X. Cai and P. Li (2019a). Hybrid phase-change lattice Boltzmann simulation of the bubble nucleation and different boiling regimes of conjugate boiling heat transfer. arXiv preprint arXiv:1911.10747.##
Zhao, W., Y. Zhang and B. Xu (2019b). An improved pseudopotential multi-relaxation-time lattice Boltzmann model for binary droplet collision with large density ratio. Fluid Dynamics Research 51(2), 025510.##
Zhao, W., J. Liang, M. Sun and Z. Wang (2021c). Investigation on the effect of convective outflow boundary condition on the bubbles growth, rising and breakup dynamics of nucleate boiling. International Journal of Thermal Sciences 167, 106877.##
Zhao, W., Y. Zhang, W. Shang, Z. Wang, B. Xu and S. Jiang (2019). Simulation of droplet impacting a square solid obstacle in microchannel with different wettability by using high density ratio pseudopotential multiple-relaxation-time (MRT) lattice Boltzmann method (LBM). Canadian Journal of Physics 97(1), 93-113.##
Zhou, P., W. Liu and Z. Liu (2019). Lattice Boltzmann simulation of nucleate boiling in micro-pillar structured surface. International Journal of Heat and Mass Transfer 131, 1-10.##
Zonouzi, S. A., H. Safarzadeh, H. Aminfar and M. Mohammadpourfard (2018). Experimental study of subcooled boiling heat transfer of axial and swirling flows inside mini annular gaps. Journal of Applied Fluid Mechanics 11(1), 225-232.##
Zou, Q. and X. He (1997). On pressure and velocity boundary conditions for the lattice Boltzmann BGK model. Physics of Fluids 9(6), 1591-1598.##
 
Volume 15, Issue 1 - Serial Number 63
January and February 2022
Pages 139-151
  • Received: 18 February 2021
  • Revised: 12 August 2021
  • Accepted: 17 August 2021
  • Available online: 14 November 2021