Experimental and Numerical Investigation of Fluid Flow in Hydraulic Filters

Document Type : Regular Article

Authors

1 Altan Hydraulic Engineering Industry and Trade Corporation, Istanbul, 34956, Turkey

2 Department of Mechanical and Material Technologies, Kocaeli University, Uzunciftlik Nuh Cimento Campus, 41180, Kocaeli, Turkey

3 Department of Mechanical Engineering, Kocaeli University, Umuttepe Campus, 41380, Kocaeli, Turkey

Abstract

Hydraulic systems are extensively used in industries. However, these systems must be free of contaminants to ensure their durability. When the contaminants entering the system are not removed with a suitable filter, sensitive parts such as pumps, motors, and actuators would be damaged. Therefore, hydraulic filters are critical elements in hydraulic systems. In this study, the flow and pressure drop in hydraulic filters were investigated experimentally and numerically. Although the main function of this device is to filter oil, it has many other functions in the system. Experiments were performed at eight Reynolds numbers in the range of 1250 ‒ 2350 at a constant viscosity. In the experiments, the pressure between the inlet and outlet of the filter was measured differently. The numerical results were used for detailed analysis of the flow after experimental verification. The analyses were performed using eight Reynolds numbers at laminar boundaries to examine the flow in the hydraulic filter. The results show that all surface areas of the filter element are not used homogeneously for fluid passage. The resultant pressure drop is due to the Dean vortex formed at the outlet of the hydraulic filter. The findings of this study can help better understand the flow recirculation regions that produce pressure drops and contaminant accumulation regions throughout a hydraulic filter from the inlet to the outlet of the flow path.

Keywords


Alan, G. and M. Tercan (2013). Hava Filtrasyonu Amacıyla Kullanılan Tekstillerin Verimlilikleri ve Toz Tutma Kapasiteleri. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi 19(4), 179–186.##
Dean, W. R. (1927). XVI. Note on the motion of fluid in a curved pipe. The London, Edinburgh, and Dublin Philosophical Magazine and Journal of Science 4(20), 208–223.##
Düz, H. (2019). Numerical and experimental study to predict the entrance length in pipe flows. Journal of Applied Fluid Mechanics 12(1), 155–164.##
Eker, O. F., F. Camci and I. K. Jennions (2016). Physics-based prognostic modelling of filter clogging phenomena. Mechanical Systems and Signal Processing 75, 395–412.##
Gorle, J. M. R., V. M. Heiskanen, S. Nissi and M. Majas (2018). Effect of temperature, flow rate and contamination on hydraulic filtration. MM Science Journal 2018(October), 2490–2493.##
Korkmaz, Y. S., A. Kibar and K. S. Yigit (2021). Experimental and Numerical Investigation of Flow in Hydraulic Elbows. Journal of Applied Fluid Mechanics 14(4), 1136–1146.##
Lasseux, D. and F. J. Valdés-Parada (2017). On the developments of Darcy’s law to include inertial and slip effects. Comptes Rendus - Mecanique 345(9), 660–669.##
Majdan, R., Z. Tkáč, R. Abrahám, K. Kollárová, I. Vitázek and M. Halenár (2017). Filtration systems design for universal oils in agricultural tractors. Tribology in Industry 39(4).##
Momin, T., R. P. Chandrasekar, S. Balasubramanian and A. J. Basha (2017). Design and Analysis of High Pressure Hydraulic Filter for Marine Application. IOP Conference Series: Materials Science and Engineering 197(1), 012050.##
Okhotnikov, I., K. Abuowda, S. Noroozi and P. Godfrey (2020). Numerical and experimental investigation of the metering characteristic and pressure losses of the rotary tubular spool valve. Flow Measurement and Instrumentation 71, 101679.##
Olszak, A., K. Osowski, I. Musiałek, E. Rogoś, A. Kęsy and Z. Kęsy (2020). Application of plant oils as ecologically friendly hydraulic fluids. Applied Sciences (Switzerland) 10(24), 9086.##
Park, M. (2002). Fatigue failure of a hydraulic filter head. Engineering Failure Analysis 9(4), 435–450.##
Perumal, K. and R. Ganesan (2016). CFD modeling for the estimation of pressure loss coefficients of pipe fittings: An undergraduate project. Computer Applications in Engineering Education.##
Reghunathan Valsala, R., S. W. Son, A. Suryan and H. D. Kim (2019). Study on reduction in pressure losses in pipe bends using guide vanes. Journal of Visualization 22(4), 795–807.##
Rinaldi, E., J. Canton and P. Schlatter (2019). The vanishing of strong turbulent fronts in bent pipes. Journal of Fluid Mechanics 866, 487–502.##
Singh, M., G. S. Lathkar and S. K. Basu (2012). Failure Prevention of Hydraulic System Based on Oil Contamination. Journal of The Institution of Engineers (India): Series C, 93(3), 269–274.##
Sosnowski, M., J. Krzywanski, K. Grabowska and R. Gnatowska (2018). Polyhedral meshing in numerical analysis of conjugate heat transfer. EPJ Web of Conferences 180, 02096.##
Ŝtigler, J., R. Klas, M. Kotek and V. Kopecký (2012). The fluid flow in the t-junction. The comparison of the numerical modeling and piv measurement. Procedia Engineering 39, 19–27.##
Sutherland, K. (2008). Filters and Filtration Handbook, Fifth Edition. In Elsevier.##
Tarodiya, R., S. Khullar and B. K. Gandhi (2020). CFD modeling of multi-sized particulate slurry flow through pipe bend. Journal of Applied Fluid Mechanics 13(4), 1311–1321.##
Tekelioğlu, S., S. Eldek, H. Gümüş, A. Sarıgül, Ş. Ayhan, A. Kahraman and M. Dilmeç (2020). Hidrolik Yüksek Basınç Hattı Filtre Gövdesinin Tasarımı, Optimizasyonu, Üretimi ve Test Edilmesi. Mühendis ve Makina 61(701), 299–319.##
Wakeman, R. (2007). The influence of particle properties on filtration. Separation and Purification Technology 58(2), 234–241.##
Zahedi, P., M. Parsi, A. Asgharpour, B. S. McLaury and S. A. Shirazi (2019). Experimental investigation of sand particle erosion in a 90° elbow in annular two-phase flows. Wear 438, 203048.##
Zhang, R. Cai, Yu, X., Hu, Y. long, Zang, H. Jiao and W. Shu (2018). Active control of hydraulic oil contamination to extend the service life of aviation hydraulic system. International Journal of Advanced Manufacturing Technology 96(5), 1693-1704.##