CFD Simulation of Air-Glass Beads Fluidized Bed Hydrodynamics

Document Type : Regular Article

Authors

Research team, Modeling of Energy Systems, Mechanical Materials and Structures, and Industrial Processes (MOSEM2PI), Mohammadia School of Engineers, Mohammed V University in Rabat, P. O. Box 765 Agdal, Rabat, Morocco

Abstract

The hydrodynamic behaviour of air-glass beads bubbling fluidized bed reactor containing spherical glass beads is numerically studied, using OpenFoam v7 CFD software. Both Gidaspow and Syamlal-O'Brien drag models are used to calculate momentum exchange coefficients. Simulation predictions of pressure loss, bed expansion rate, and air volume fraction parameters were compared and validated using data, existing in the literature obtained experimentally and performed by other numerical softwares. Pressure loss and rate of bed expansion were calculated with relative root mean square error (RMSE) equal to 0.65 and 0.095 respectively; Syamlal-O'Brien model is considered more accurate than Gidaspow model. Hence, numerical model reliability developed on OpenFoam was also proved. The hydrodynamic aspect study of the fluidized bed reactor was then performed, to analyse the impact of inlet air velocity (U) on particles motion. It was revealed that with U increment, air and glass beads axial velocities increase in the reactor centre and decrease in the sidewalls. Thus, a greater particle bed expansion is induced and the solid particles accumulated highly on the reactor sidewalls. In general, with the increase of U, the solid volume fraction decreases from 0.63 to 0.58 observed at 0.065 m/s and 0.51 m/s, respectively.

Keywords

Main Subjects


Aboudaoud, S., El Kourdi, S., Abderafi, S. & Abbassi, M. A. (2022). Municipal solid waste generation from morocco and tunisia, and their possible energetic valorization. 2021 9th International Renewable and Sustainable Energy Conference (IRSEC).##
Bhusare, V. H., Dhiman, M. K., Kalaga, D. V., Roy, S., & Joshi, J. B. (2017). CFD simulations of a bubble column with and without internals by using OpenFOAM. Chemical Engineering Journal, 317, 157–174. https://doi.org/10.1016/j.cej.2017.01.128##
Bounaceur, A. (2008). Interaction lit fluidisé de particules solides-rayonnement solaire concentré pour la mise au point d’un procédé de chauffage de gaz à plus de 1000 K. Phd thesis, École Nationale Supérieure des Mines de Paris, France. https://pastel.archives-ouvertes.fr/tel-00409692##
Cardoso, J., Silva, V., Eusébio, D., Brito, P., & Tarelho, L. (2018). Improved numerical approaches to predict hydrodynamics in a pilot-scale bubbling fluidized bed biomass reactor: A numerical study with experimental validation. Energy Conversion and Management, 156, 53–67. https://doi.org/10.1016/j.enconman.2017.11.005##
Chauhan, V., Chavan, P. D., Datta, S., Saha, S., Gajanan, S., & Dhaigu, N. D. (2022). A transient Eulerian-Eulerian simulation of bubbling regime hydrodynamics of coal ash particles in fluidized bed using different drag models. Advanced Powder Technology, 33(1), p. 103385. https://doi.org/10.1016/j.apt.2021.12.004##
Chen, M., Liu, M., & Tang, Y. (2019). Comparison of Euler-Euler and Euler-Lagrange Approaches for Simulating Gas-Solid Flows in a Multiple-Spouted Bed. International Journal of Chemical Reactor Engineering, 17(7). https://doi.org/10.1515/ijcre-2018-0254##
Fatti, V., & Fois, L. (2021). CFD modeling of gas-solid fluidized beds in OpenFOAM: a comparison between the Eulerian-Eulerian and Eulerian-Lagrangian methods. Master's Thesis, Politecnico di Milano. https://www.politesi.polimi.it/bitstream/10589/178957/3/2021_10_Fatti_Fois.pdf##
Di Renzo, A., Scala, F., & Heinrich, S. (2021). Recent Advances in Fluidized Bed Hydrodynamics and Transport Phenomena—Progress and Understanding. Processes, 9, 639. https://doi.org/10.3390/pr9040639##
Ding, J., & Gidaspow, D. (1990). A bubbling fluidization model using kinetic theory of granular flow. AIChE Journal, 36, 523–538. https://doi.org/10.1002/aic.690360404##
El Kourdi, S., Aboudaoud, S., Abderafi, S., & Cheddadi, A. (2022). Potential Assessment of Combustible Municipal Wastes in Morocco and their Ability to Produce Bio-Oil by Pyrolysis. Materials Science Forum, 1073, 149–154. Trans Tech Publications Ltd. https://doi.org/10.4028/p-2gg5xu##
El Kourdi, S., Aboudaoud, S., Abderafi, S., Cheddadi, A., & Ammar, A. M. (2023). Pyrolysis technology choice to produce bio-oil, from municipal solid waste, using multi-criteria decision-making methods. Waste and Biomass Valorization, 1-18. https://doi.org/10.1007/s12649-023-02076-w##
Gidaspow, D. (1994a). Multiphase flow and fluidization. San Diego: Academic Press, pp. 239-296. https://www.sciencedirect.com/science/article/pii/B9780080512266500133##
Gidaspow, D. (1994b). Multiphase flow and fluidization: continuum and kinetic theory descriptions. Academic Press.##
Herzog, N., Schreiber, M., Egbers, C., & Krautz, H. J. (2012). A comparative study of different CFD-codes for numerical simulation of gas–solid fluidized bed hydrodynamics. Computers & Chemical Engineering, 39, 41–46. https://doi.org/10.1016/j.compchemeng.2011.12.002##
Johnson, P. C., & Jackson, R. (1987). Frictional–collisional constitutive relations for granular materials, with application to plane shearing. Journal of Fluid Mechanics, 176, 67. https://doi.org/10.1017/S0022112087000570##
Kia, S. A., & Aminian, J. (2017). Hydrodynamic modeling strategy for dense to dilute gas–solid fluidized beds. Particuology, 31, 105–116. https://doi.org/10.1016/j.partic.2016.06.004##
Liu, Y., & Hinrichsen, O. (2014). CFD modeling of bubbling fluidized beds using OpenFOAM®: Model validation and comparison of TVD differencing schemes. Computers & Chemical Engineering, 69, 75–88. https://doi.org/10.1016/j.compchemeng.2014.07.002##
Lun, C. K. K., Savage, S. B., Jeffrey, D. J., & Chepurniy, N. (1984). Kinetic theories for granular flow: inelastic particles in Couette flow and slightly inelastic particles in a general flow field. Journal of Fluid Mechanics, 140, 223–256. https://doi.org/10.1017/S0022112084000586##
Materazzi, M., & Lettieri, P. (2017). Fluidized beds for the thermochemical processing of waste. Reference module in chemistry, molecular sciences and chemical engineering. Elsevier. https://doi.org/10.1016/B978-0-12-409547-2.12180-8##
Ngo, S. I., Lim, Y. I., Song, B. H., Lee, U. D., Yang, C. W., Choi, Y. T., & Song, J. H. (2013). Hydrodynamics of cold-rig biomass gasifier using semi-dual fluidized-bed. Powder Technology, 234, 97–106. https://doi.org/10.1016/j.powtec.2012.09.022##
Pei, P., Zhang, K., & Wen, D. (2012). Comparative analysis of CFD models for jetting fluidized beds: The effect of inter-phase drag force. Powder Technology, 221, 114–122. https://doi.org/10.1016/j.powtec.2011.12.043##
Philippsen, C. G., Vilela, A. C. F., & Zen, L. D. (2015). Fluidized bed modeling applied to the analysis of processes: review and state of the art. Journal of Materials Research and Technology, 4, 208–216. https://doi.org/10.1016/j.jmrt.2014.10.018##
Sahoo, P., & Sahoo, A. (2014). Hydrodynamic studies on fluidization of Red mud: CFD simulation. Advanced Powder Technology, 25, 1699–1708. https://doi.org/10.1016/j.apt.2014.06.017##
Santos, D. A., Petri, I. J., Duarte, C. R., & Barrozo, M. A. S. (2013). Experimental and CFD study of the hydrodynamic behavior in a rotating drum. Powder Technology, 250, 52–62. https://doi.org/10.1016/j.powtec.2013.10.003##
Schaeffer, D. G. (1987). Instability in the evolution equations describing incompressible granular flow. Journal of differential Equations, 66(1), 19-50. https://doi.org/10.1016/0022-0396(87)90038-6##
Shi, H., Komrakova, A., & Nikrityuk, P. (2019). Fluidized beds modeling: Validation of 2D and 3D simulations against experiments. Powder Technology, 343, 479–494. https://doi.org/10.1016/j.powtec.2018.11.043##
Solli, K. A., & Agu, C. (2017, September 25-27). Evaluation of Drag Models for CFD Simulation of Fluidized Bed Biomass Gasification. The 58th Conference on Simulation and Modelling (SIMS 58) Reykjavik, Iceland. pp. 97-107. https://doi.org/10.3384/ecp1713897##
Stanly, R., Shoev, G., & Kokhanchik, A. (2017). Numerical simulation of gas-solid flows in fluidized bed with TFM model. AIP Conference Proceedings, 1893(1). https://doi.org/10.1063/1.5007498##
Syamlal, M., & Thomas, J. O. (1989). Computer simulation of bubbles in a fluidized bed. In Fluidization and Fluid Particle Systems: Fundamentals and Applications (Ed.) L. S. Fan, AIChE Symposium Series No. 270, 85, 22-31. https://www.researchgate.net/publication/279892631##
Syamlal, M., Rogers, W., & O’Brien, T. J. (1993). MFIX documentation: Volume 1, theory guide. National Technical Information Service, Springfield, VA. https://doi.org/10.2172/10145548##
Taghipour, F., Ellis, N., & Wong, C. (2005). Experimental and computational study of gas–solid fluidized bed hydrodynamics. Chemical Engineering Science, 60, 6857–6867. https://doi.org/10.1016/j.ces.2005.05.044##
Ullah, A., Hong, K., Gao, Y., Gungor, A., & Zaman, M. (2019). An overview of Eulerian CFD modeling and simulation of non-spherical biomass particles. Renewable Energy, 141, 1054–1066. https://doi.org/10.1016/j.renene.2019.04.074##
Ullah, A., Wang, W., & Li, J. (2013). Evaluation of drag models for cocurrent and countercurrent gas–solid flows. Chemical Engineering Science, 92, 89–104. https://doi.org/10.1016/j.ces.2013.01.019##
Venier, C. M., Reyes Urrutia, A., Capossio, J. P., Baeyens J., & Mazza, G. (2019). Comparing ANSYS Fluent ® and OpenFOAM ® simulations of Geldart A, B and D bubbling fluidized bed hydrodynamics. International Journal of Numerical Methods for Heat & Fluid Flow, 30, 93–118. https://doi.org/10.1108/HFF-04-2019-0298##
Yates, J. G., & Lettieri, P. (2016). Fluidized-Bed Reactors: Processes and Operating Conditions. Particle Technology Series, Cham: Springer International Publishing. https://doi.org/10.1007/978-3-319-39593-7##