Investigation of the Flow-Induced Noise and Optimization Design of a Short Tube Throttle Valve

Document Type : Regular Article

Authors

1 Institute of Process Equipment, College of Energy Engineering, Zhejiang University, Hangzhou 310027, China

2 The State Key Laboratory of Fluid Power Transmission and Control, Zhejiang University, Hangzhou 310027, China

3 School of Thermal Engineering, Shandong Jianzhu University, Jinan 250101, Shandong, China

4 Zhejiang DunAn Artificial Environmental Equipment Co., Ltd., Zhuji 311835, China

Abstract

Compared with the globe valves and other on-off valves, cavitation and noise are more severe in the throttle control valve of the refrigerating system due to the higher saturated vapor pressure of the refrigerant. A short tube throttle valve (STTV) is an important throttle control component and cavitation noise easily occurs because of the pressure drop caused by flow throttling. To suppress the cavitation noise, this paper proposed a numerical investigation verified by experimental data into cavitation and noise characteristics inside the STTV. Three kinds of typical throttle valve structures are proposed in this study. The flow field and cavitation noise of the STTV under different refrigerant flow rates were analyzed numerically. The noise levels of the prototype and three optimized structures are comparatively assessed and analyzed. The findings indicate that the level of cavitation noise rises with an increase in flow rate through the STTV. Specifically, when the flow rate transitions from 0.014 kg/s to 0.024 kg/s, there is a corresponding increase in noise levels, moving from 102.8 dB to 122.5 dB. There is less cavitation noise upstream and the flow is stable, while the noise is mainly concentrated downstream with symmetrical distribution characteristics. The distribution seems to have small noise near the internal wall, while large noise is in the center of the downstream in the STTV, and the maximum noise is observed at the corner of the valve seat of the valve outlet. The optimized valve featuring a slope structure on the valve seat significantly reduces cavitation noise, with a maximum noise reduction of 24.94 dB compared to the prototype valve.

Keywords

Main Subjects


Berestovitskiy, E. G., Ermilov, M. A., Kizilov, P. I., & Kryuchkov, A. N. (2015). Research of an influence of throttle element perforation on hydrodynamic noise in control valves of hydraulic systems. Procedia Engineering, 106, 284-295. https://doi.org/10.1016/j.proeng.2015.06.037
García-Valladares, O., & Santoyo, E. (2014). Modelling of fluid flow through short tube orifices under metastable conditions: A new numerical validation approach for evaluating the mass flow rate with refrigerant mixtures (HFC-407C and HFC-410A). Applied Thermal Engineering, 67(1-2), 520-528. https://doi.org/10.1016/j.applthermaleng.2014.03.056
Habibnejad, D., Akbarzadeh, P., Salavatipour, A., & Gheshmipour V. (2022). Cavitation reduction in the globe valve using oblique perforated cages: A numerical investigation. Flow Measurement and Instrumentation, 83, 102110. https://doi.org/10.1016/j.flowmeasinst.2021.102110
Jin, Z., Qiu, C., Jiang, C., Wu, J., & Qian, J. (2020). Effect of valve core shapes on cavitation flow through a sleeve regulating valve. Journal of Zhejiang University-SCIENCE A, 21, 1-14. https://doi.org/10.1631/jzus.A1900528
Kim, Y., & O"Neal, D. L. (1994). A semi-empirical model of two-phase flow of refrigerant-134a through short tube orifices, Experimental Thermal and Fluid Science, 9(4), 426-435. https://doi.org/10.1016/0894-1777(94)90020-5
Li, G., Ding, X., Wu, Y., Wang, S., Li, D., Yu, W., Wang, X., Zhu, Y., & Guo, Y. (2022). Liquid-vapor two-phase flow in centrifugal pump: Cavitation, mass transfer, and impeller structure optimization, Vacuum, 201, 111102. https://doi.org/10.1016/j.vacuum.2022.111102.
Liang, J., Luo, X., Liu, Y., Li, X., & Shi, T. (2016). A numerical investigation in effects of inlet pressure fluctuations on the flow and cavitation characteristics inside water hydraulic poppet valves. International Journal of Heat and Mass Transfer, 103, 684-700. https://doi.org/10.1016/j.ijheatmasstransfer.2016.07.112
Liu, J., Liu, Z., Wu, J., Li, Z., Chen, P., & Gu, X. (2022). Visualization experiment and numerical calculation of the cavitation evolution inside the injector ball valve. Fuel, 329, 125500. https://doi.org/10.1016/j.fuel.2022.125500
Liu, T., Wang, S., & Xu, Y. (2019). Experimental investigation of stepped short tube orifice as expansion device in domestic air conditioning/heat pump system. Energy and Buildings, 193, 240-249. https://doi.org/10.1016/j.enbuild.2019.04.006
Liu, T., Wang, S., Xu, Y., & Dang, C. (2017). Experimental investigation of mass flow rate difference between forward flow and reverse flow of sub-cooled R-22 through stepped short tube orifices, Applied Thermal Engineering, 124, 1292-1300. https://doi.org/10.1016/j.applthermaleng.2017.06.118
Ou, G. F., Xu, J., Li, W. Z., & Chen, B. (2015). Investigation on cavitation flow in pressure relief valve with high pressure differentials for coal liquefaction. Procedia Engineering, 130, 125-134. https://doi.org/10.1016/j.proeng.2015.12.182
Park, S. H., Phan, T. H., & Park, W.G. (2022). Numerical investigation of laser-induced cavitation bubble dynamics near a rigid surface based on three-dimensional fully compressible model, International Journal of Heat and Mass Transfer. 191, 122853. https://doi.org/10.1016/j.ijheatmasstransfer.2022.122853
Semrau, S., Skoda, R., Wustmann, W., & Habr, K. (2019). Experimental and numerical investigation of noise generation due to acoustic resonance in a cavitating valve. Journal of Sound and Vibration, 463, 114956. https://doi.org/10.1016/j.jsv.2019.114956
Valdés, J. R., Rodríguez, J. M., Monge, R., Peña, J. C., & Pütz, T. (2014). Numerical simulation and experimental validation of the cavitating flow through a ball check valve, Energy Convers. Manag. 78, 776–786. https://doi.org/10.1016/j.enconman.2013.11.038.
Wang, H., Zhu, Z., Xu, H., & Li, J. (2022). Effects of throttling structures on cavitation flow and circumferential uniformity in a control valve. Engineering Failure Analysis, 134 ,106025. https://doi.org/10.1016/j.engfailanal.2021.106025
Wang, G., Deng, J., Kou, L., Wang, W., Gao, Q., & Zhu, X. (2022). Study on the influence of structural parameters on the flow and cavitation characteristics of tandem multi-stage pressure-reducing valves. Flow Measurement and Instrumentation, 87,102230. https://doi.org/10.1016/j.flowmeasinst.2022.102230
Xu, Y., He, Q., & Wang, S. (2016). Experimental investigation on pressure drop characteristic of R410A through short tube orifices, Applied Thermal Engineering, 109, 672-677. https://doi.org/10.1016/j.applthermaleng.2016.07.038
Yang, H., Wang, W., Lu, K., & Chen, Z. (2019). Cavitation reduction of a flapper-nozzle pilot valve using continuous microjets. International Journal of Heat and Mass Transfer, 133, 1099-1109. https://doi.org/10.1016/j.ijheatmasstransfer.2019.01.008
Yang, L., & Zhang, C. L. (2005). Two-fluid model of refrigerant two-phase flow through short tube orifice, International Journal of Refrigeration, 28(3), 419-427. https://doi.org/10.1016/j.ijrefrig.2004.06.007
Ye, Y., Chen, J., Pan, Q. S., & Feng, Z. H. (2019). Suppressing the generation of cavitation by increasing the number of inlet check valves in piezoelectric pumps. Sensors and Actuators A: Physical, 293, 56-61. https://doi.org/10.1016/j.sna.2019.04.032
Yuan, C., Song, J., Zhu, L., & Liu, M. (2019). Numerical investigation on cavitating jet inside a poppet valve with special emphasis on cavitation-vortex interaction, International Journal of Heat and Mass Transfer, 141, 1009-1024. https://doi.org/10.1016/j.ijheatmasstransfer.2019.06.105
Zhang, C. L., & Yang, L. (2005). Modeling of supercritical co 2 flow through short tube orifices, Journal of Fluids Engineering, 127(6),1194-1198. https://doi.org/10.1115/1.2060738
Zhang, L. H., Wang, J., Song, Y. X., Li, J. J., Wu, D. Z., & Liu, J. T. (2022). Flow-induced noise mechanism and optimization design of electronic expansion valve. Vacuum, 204, 111335. https://doi.org/10.1016/j.vacuum.2022.111335
Zhang, Y., Xu, J., Cheng, L., Zhao, Y., Peng, S., & Jiang, S. (2020). Exploring cavitation erosion resistance of ZrN nanocrystalline coating prepared by double-cathode glow discharge plasma technique, Vacuum, 182, 109697. https://doi.org/10.1016/j.vacuum.2020.109697.
Zhao, L., Wu, J. Y., Jin, Z. J., & Qian, J. Y. (2022). Cavitation effect on flow resistance of sleeve regulating valve. Flow Measurement and Instrumentation, 88, 102259. https://doi.org/10.1016/j.flowmeasinst.2022.102259
Zhou, S., Zhan, F., & Ding, G. (2022). Experimental investigation on two-phase flow noise characteristics of R410A through electronic expansion valve of multi-split air conditioner. International Journal of Refrigeration, 146, 327-340. https://doi.org/10.1016/j.ijrefrig.2022.11.011