Optimal Design and Analysis of the Cooled Turbine Blade in Gas Turbines with CFD

Document Type : Regular Article

Authors

1 Institute Science, Sivas Cumhuriyet University, Sivas, 58100, Turkey

2 Technology Faculty, Sivas Cumhuriyet University, Sivas, 58100, Turkey

10.47176/jafm.18.1.2853

Abstract

In this study, the effects of the structural geometries of the channels used for cooling blades in the heated regions of the gas turbine exposed to high temperature were investigated. It is aimed to cool the gas turbine blade using 10 different types of ribbed channels by simulation method. Roof, inverted roof, slope and wedge ribs with standard and stepped arrangements developed for improving thermal performance in a rectangular cooling duct with a 4:1 ratio aspect were studied. Square type rib, the basic geometry is designed to make thermal comparisons. Details of turbulent flow and numerical calculations were made using of the standard k-ε turbulence model by means of the Computational Fluid Dynamics (CFD) method. The heat transfer in ribbed walls was examined in four different Reynolds numbers, 10000, 20000, 40000 and 80000 according to the channel input cross section. As a result of the calculations, the temperature changes of the turbine blade depending on Re number, the heat transfer improvement occurring in the internal channels inside the blade and the overall thermal performance were compared. The different types of rib evaluated in the study were compared with the standard-square rib; higher Nu number was obtained in stepped-wedge rib, stepped-roof rib, stepped-slope rib and stepped-inverted roof rib, respectively. It has been observed that a stepped-wedge rib can improve overall thermal performance and is promising for internal turbine blade cooling applications. The best operating range of all models was found to be between Re=40000 and Re=80000. The highest PEC results were obtained in the stepped-wedge rib model. This is 3.37% higher than the closest performing stepped-inverted roof rib model with 5.04 at Re=8000.

Keywords

Main Subjects


Abdel-Moneim, S. A., Atwan, E.F, & El-Shamy, A.R. (2021, Oct.30th- Nov.1st) Heat Transfer and Flow Friction in a Rectangular Duct with Repeated Multiple v-ribs Mounted on the Bottom Wall, 12th International Mechanical Power Engineering Conference (IMPEC12), pp. 11–25, Mansoura, Egypt. https://feng.stafpu.bu.edu.eg/Mechanical%20Engineering/682/publications/Sayed%20Ahmed%20Abdel-Moneim_V%20Ribs.pdf
Abraham, S., & Vedula, R. P. (2016). Heat transfer and pressure drop measurements in a square cross-section converging channel with V and W rib turbulators. Experimental Thermal and Fluid Science, 70(1), 208–219. https://doi.org/10.1016/j.expthermflusci.2015.09.003
Alfarawi, S., Abdel-Moneim, S. A., & Bodalal, A. (2017). Experimental investigations of heat transfer enhancement from rectangular duct roughened by hybrid ribs. International Journal of Thermal Sciences, 118(August), 123–138. https://doi.org/10.1016/j.ijthermalsci.2017.04.017
Apostolidis, A. (2015). Turbine cooling and heat transfer modelling for gas turbine performance simulation. [Ph.D. thesis, Cranfield University School of Engineering] Cranfield, UK. http://dspace.lib.cranfield.ac.uk/handle/1826/9234
Bredberg, J. (2002). Turbulence modelling for internal cooling of gas turbine blades. department of thermo and fluid dynamics. [Ph.D. thesis, Chalmers University of Technology] Sweden. https://api.semanticscholar.org/CorpusID:119064306
Chung, H., Park, J. S., Park, S., Choi, S. M., Rhee, D., & Cho, H. H. (2015). Augmented heat transfer with intersecting rib in rectangular channels having different aspect ratios. International Journal of Heat and Mass Transfer, 88(September), 357–367. https://doi.org/10.1016/j.ijheatmasstransfer.2015.04.033
Du, W., Luo, L., Wang, S., Liu, J., & Sunden, B. A. (2020). Enhanced heat transfer in a labyrinth channels with ribs of different shape. International Journal of Numerical Methods for Heat & Fluid Flow, 30(2), 724-741. https://doi.org/10.1108/HFF-05-2019-0393
Han, J. C. (2004). Recent studies in turbine blade cooling. International Journal of Rotating Machinery, 10(6), 443–457. https://doi.org/10.1155/S1023621X04000442
Han, J. C. (2013). Heat transfer augmentation technologies for internal cooling of turbine components of gas turbine engines. International Journal of Rotating Machinery, ID 275653. https://doi.org/10.1155/2013/275653
Horlock, J. H., Watson, D. T., & Jones, T. V. (2001). Limitations on gas turbine performance imposed by large turbine cooling flows. Journal of Engineering for Gas Turbines and Power, 123(3), 487–494. https://doi.org/10.1115/1.1373398
Jaiswal, A. K., & Afzal, A. (2023). Design optimization of prismatic rib turbulators in a rectangular channel based on multi-objective criterion. International Journal of Thermal Sciences, 185 (March), 108091. https://doi.org/10.1016/j.ijthermalsci.2022.108091
Kim, K. M., Lee, H., Kim, B. S., Shin, S., Lee, D. H., & Cho, H. H. (2009). Optimal design of angled rib turbulators in a cooling channel. Heat and Mass Transfer, 45(12), 1617-1625. https://doi.org/10.1007/s00231-009-0536-3
Koca, F. (2022). Numerical investigation of corrugated channel with backward-facing step in terms of fluid flow and heat transfer. Journal of Engineering Thermophysics, 31(1), 187–199. https://doi.org/10.1134/S1810232822010143
Koca, F., & Güder, T. B. (2022). Numerical investigation of CPU cooling with micro-pin–fin heat sink in different shapes. The European Physical Journal Plus, 137 (November), 1276. https://doi.org/10.1140/epjp/s13360-022-03489-7
Lacovides, H., & Launder, B. E. (1995). Computational fluid dynamics applied to internal gas-turbine blade cooling: A review. International Journal of Heat and Fluid Flow, 16(6), 454-470. https://doi.org/10.1016/0142-727X(95)00072-X
Li, X., Xie, G., Liu, J., & Sunden, B. (2020). Parametric study on flow characteristics and heat transfer in rectangular channels with strip slits in ribs on one wall. International Journal of Heat and Mass Transfer, 149 (March), 118396. https://doi.org/10.1016/j.ijheatmasstransfer.2019.07.046
Liu, J., Hussain, S., Wang, W., Xie, G., & Sunden, B. (2021). Experimental and numerical investigations of heat transfer and fluid flow in a rectangular channel with perforated ribs. International Communications in Heat and Mass Transfer, 121(February), 105083. https://doi.org/10.1016/j.icheatmasstransfer.2020.105083
Liu, J., Hussain. S., Wang, J., Wang, L., Xie, G., & Sunden, B. (2018a). Heat transfer enhancement and turbulent flow in a high aspect ratio channel (4:1) with ribs of various truncation types and arrangements. International Journal of Thermal Sciences, 123(January), 99-116. https://doi.org/10.1016/j.ijthermalsci.2017.09.013
Liu, J., Wang, J., Hussain, S., Wang, L., Xie, G., & Sunden, B. (2018b). Application of fractal theory in the arrangement of truncated ribs in a rectangular cooling channel (4:1) of a turbine blade. Applied Thermal Engineering, 139(July), 488-505. https://doi.org/10.1016/j.applthermaleng.2018.04.133
Nagaiah, N. R., & Geiger, C. D. (2014). Evolutionary numerical simulation approach for design optimization of gas turbine blade cooling channels. International Journal for Simulation and Multidisciplinary Design Optimization, 5(A22), 14. https://doi.org/10.1051/smdo/2014001
Ris, V. V., Galaev, S. A., Levchenya, A. M., & Pisarevskii, I. B. (2024). Numerical investigation of a developed turbulent flow and heat transfer in a rectangular channel with single-sided internal ribs. Thermal Engineering, 71, 167–175. https://doi.org/10.1134/S0040601524020083
Singh, P., & Ekkad, S. (2017). Experimental study of heat transfer augmentation in a two-pass channel featuring V-shaped ribs and cylindrical dimples. Applied Thermal Engineering, 116(April), 205–216. https://doi.org/10.1016/j.applthermaleng.2017.01.098
Sunden, B., & Xie, G. (2010). Gas turbine blade tip heat transfer and cooling: a literature survey. Heat Transfer Engineering, 31(7), 527–554. https://doi.org/10.1080/01457630903425320
Tanda, G., Ahmed, E. N., & Bottaro, A. (2023). Natural convection heat transfer from a ribbed vertical plate: effect of rib size, pitch, and truncation. Experimental Thermal and Fluid Science, 145 (Julay), 110898. https://doi.org/10.1016/j.expthermflusci.2023.110898
Zhang, G., Liu, J., Sunden, B., & Xie, G. (2021). Combined experimental and numerical studies on flow characteristic and heat transfer in ribbed channels with vortex generators of various types and arrangements. International Journal of Thermal Sciences, 167(September), 107036. https://doi.org/10.1016/j.ijthermalsci.2021.107036
Zheng, S., Liu, G., Zhang, Y., Wang, H., Gao, S., Yang, Y., Li, H., Sunden, B., & Wang, X. (2023). Performance evaluation with turbulent flow and heat transfer characteristics in rectangular cooling channels with various novel hierarchical rib schemes. International Journal of Heat and Mass Transfer, 214(November), 124459. https://doi.org/10.1016/j.ijheatmasstransfer.2023.124459