Aerodynamic Drag Improvements on a Simplified Heavy Vehicle using Three-sided Plain and Notched Base Flaps

Document Type : Regular Article

Author

Department of Mechanical Engineering, Faculty of Engineering, Munzur University, Tunceli, 62000, Turkey

Abstract

An experimental investigation has been undertaken to determine the effects of plain and notched base flaps on the drag performance of simplified tractor-trailer combination without any intermediate gap, Generalized European Transport System (GETS). Both plain and notched base flaps are rigid, made up of three identical flaps whose length is equal to the width of the GETS model, and not angled inward or outward. The experiments examined three-sided flap configurations corresponding to various combinations of seven heights of the plain part (from 10 to 40 mm in steps of 5 mm), four notch amplitudes (from 2.5 to 10 mm in steps of 2.5 mm), and five notch wavelengths (from 10 to 50 mm in steps of 10 mm). It is shown that the drag performance of the plain flap at zero yaw highly depends on the height of the plain flap. The maximum drag reduction occurs for e/w=0.1 yielding a drag reduction of 1.9% when compared to the GETS model without flap (baseline GETS). It was shown that the time-averaged drag coefficient increased slightly until a maximum was reached at e/w=0.3 but then decreased slightly with increasing e/w. Under zero yaw angle conditions, GETS model with a notched base flap, e10-a05.0-λ20, gives the lowest drag. The addition of this base flap to the GETS model resulted in a 2.8% drag reduction. This notched base flap was shown to be more effective not only at reducing <CD> under yawed flow conditions tested but also at reducing time-averaged side coefficient under yawed flow conditions tested, compared to the e10-a00.0-λ00 flap.

Keywords

Main Subjects


Beaudoin, J. F. and J. L. Aider (2008). Drag and lift reduction of a 3D bluff body using flaps. Experiments in Fluids 44, 491-501.##
Browand, F., C. Radovich and M. Boivin (2005). Fuel Savings by Means of Flaps Attached to the Base of a Trailer: Field Test Results. SAE Technical Paper.##
Capone, A. and G. P. Romano (2019). Investigation on the effect of horizontal and vertical deflectors on the near-wake of a square-back car model. Journal of Wind Engineering and Industrial Aerodynamics 185, 57-64.##
Castelain, T., M. Michard, M. Szmigiel, D. Chacaton and D. Juve (2018). Identification of flow classes in the wake of a simplified truck model depending on the underbody velocity, Journal of Wind Engineering and Industrial Aerodynamics 175, 352-363.##
Çengel, Y. A. and J. M. Cimbala (2010). Fluid Mechanics: Fundamentals and Applications. 2nd Ed., McGraw-Hill Education, Singapore.##
Cerutti, J. J., G. Cafiero and G. Iuso (2021). Aerodynamic drag reduction by means of platooning configurations of light commercial vehicles: A flow field analysis. International Journal of Heat and Fluid Flow 90, 108823.##
Dalla Longa, L., O. Evstafyeva and A. Morgans (2019). Simulations of the bi-modal wake past three-dimensional blunt bluff bodies. Journal of Fluid Mechanics 866, 791-809.##
Darekar, R. M. and S. J. Sherwin (2001). Flow past a square-section cylinder with a wavy stagnation face. Journal of Fluid Mechanics 426, 263-295.##
Dong, S., G. E. Karniadakis, A. Ekmekci and D. Rockwell (2006). A combined direct numerical simulation–particle image velocimetry study of the turbulent near wake. Journal of Fluid Mechanics 569, 185-207.##
Fan, Y., C. Xia, S. Chu, Z. Yang and O. Cadot (2020). Experimental and numerical analysis of the bi-stable turbulent wake of a rectangular flat-backed bluff body. Physics of Fluids 32, 105111.##
Garcia de la Cruz, J., R. Brackston and J. Morrison (2017). Adaptive Base-Flaps Under Variable Cross-Wind. SAE Technical Paper 2017-01-7000.##
Gohlke, M., J. F. Beaudoin, M. Amielh and F. Anselmet (2007). Experimental analysis of flow structures and forces on a 3D-bluff-body in constant cross-wind. Experiments in Fluids 43, 579-594.##
Grandemange, M., M. Gohlke and O. Cadot (2013). Bi-stability in the turbulent wake past parallelepiped bodies with various aspect ratios and wall effects. Physics of Fluids25, 095103.##
Haffner, Y., R. Li, M. Meldi and J. Borée (2022). Drag reduction of a square-back bluff body under constant cross-wind conditions using asymmetric shear layer forcing. International Journal of Heat and Fluid Flow 96, 109003.##
Hanfeng, W., Z. Yu, Z. Chao and H. Xuhui (2016). Aerodynamic drag reduction of an Ahmed body based on deflectors. Journal of Wind Engineering and Industrial Aerodynamics 148, 34-44.##
Hariram, A., T. Koch, B. Mardberg and J. Kyncl (2019). A study in options to improve aerodynamic profile of heavy-duty vehicles in Europe Sustainability 11, 5519.##
Hassaan, M., D. Badlani and M. Nazarinia (2018). On the effect of boat-tails on a simplified heavy vehicle geometry under crosswinds. Journal of Wind Engineering and Industrial Aerodynamics 183, 172-186.##
Hassaan, M., D. Badlani and M. Nazarinia (2020). Numerical study of the effect of aspect ratio on theflow characteristics ofthe Ground Transportation System Journal of Wind Engineering and Industrial Aerodynamics 206, 104314.##
Kim, D., H. Lee, W. Yi and H. Choi (2016). A bio-inspired device for drag reduction on a three-dimensional model vehicle. Bioinspiration & Biomimetics 11, 026004.##
Kim, J. J., J. Kim, T. Hann, D. Kim, H. S. Roh and S. J. Lee (2019). Considerable drag reduction and fuel saving of a tractor–trailer using additive aerodynamic devices. Journal of Wind Engineering and Industrial Aerodynamics 191, 54-62.##
Kowata, S., J. Ha, S. Yoshioka, T. Kato and Y. Kohama (2008). Drag force reduction of a bluff-body with an underbody slant and rear flaps. SAE International Journal of Commercial Vehicles 1(1), 230-236.##
Landman, D., R. Wood, W. Seay and J. Bledsoe (2010). Understanding practical limits to heavy truck drag reduction. SAE International Journal of Commercial Vehicles 2(2), 183-190.##
Levin, J. and S. H. Chen (2022). Flow structure investigation of a truck under crosswinds. Journal of Applied Fluid Mechanics 15(5), 1513-1523.##
Mason, W. T. and P. S. Beebe (1978). The Drag Related Flow Field Characteristics of Trucks and Buses. In G. Sovran, T. Morel, W. T. Mason (Ed.), Aerodynamic Drag Mechanisms of Bluff Bodies and Road Vehicles. Springer, Boston, MA.##
McArthur, D., D. Burton, M. Thompson and J. Shearidan (2016). On the near wake of a simplified heavy vehicle. Journal of Fluids and Structures 66, 293-314.##
McArthur, D., D. Burton, M. Thompson and J. Sheridan (2018). An experimental characterisation of the wake of a detailed heavy vehicle in cross-wind. Journal of Wind Engineering and Industrial Aerodynamics 175, 364-375.##
McAuliffe, B. R. (2015). Improving the Aerodynamic Efficiency of Heavy Duty Vehicles: Wind Tunnel Test Results of Trailer-Based Drag-Reduction Technologies. NRC-CNRC Laboratory Technical Report, Report no: LTR-AL-2015-0272.##
Patten, J., B. McAuliffe, W. Mayda and B. Tanguay (2012). Review of Aerodynamic Drag Reduction Devices for Heavy Trucks and Buses. NRC-CNRC Technical Report, Project no: 54-A3578.##
Pavia, G., M. A. Passmore, M. Varney and G. Hodgson (2020). Salient three-dimensional features of the turbulent wake of a simplified square-back vehicle. Journal of Fluid Mechanics 888, A33.##
Perry, A. K., G. Pavia and M. Passmore (2016). Influence of short rear end tapers on the wake of a simplified square-back vehicle: wake topology and rear drag. Experiments in Fluids 57, 169.##
Rao, A. N., G. Minelli, J. Zhang, B. Basara and S. Krajnović (2018). Investigation of the near-wake flow topology of a simplified heavy vehicle using PANS simulations. Journal of Wind Engineering and Industrial Aerodynamics 183, 243-272.##
Rao, A. N., J. Zhang, G. Minelli, B. Basara and S. Krajnović (2019). An les investigation of the near-wake flow topology of a simplified heavy vehicle. Flow, Turbulence and Combustion 102, 389-415.##
Rejniak, A. A. and A. Gatto (2019). Application of lobed mixers to reduce drag of boat-tailed ground vehicles. Journal of Applied Fluid Mechanics 12(6), 1729-1744.##
SAE International (1981). SAE Wind Tunnel Test Procedure for Trucks and Buses. Ground Vehicle Standard (J1252_198107).##
Salati, L., P. Schito and F. Cheli (2017). Wind tunnel experiment on a heavy truck equipped with front-rear trailer device. Journal of Wind Engineering and Industrial Aerodynamics 171, 101-109.##
Schmidt, H. J., R. Woszidlo, C. N. Nayeri and C. O. Paschereit (2015). Drag reduction on a rectangular bluff body with base flaps and fluidic oscillators. Experiments in Fluids 56, 151.##
Schmidt, H. J., R. Woszidlo, C. N. Nayeri and C.O. Paschereit (2018). The effect of flow control on the wake dynamics of a rectangular bluff body in ground proximity. Experiments in Fluids 59, 107.##
Seyhan, M. and M. Sarioglu (2021) Investigation of drag reduction performance of half NACA 0009 and 0012 airfoils placed over a trailer on the flow around truck-trailer. Journal of Mechanical Science and Technology 35, 2971-2979.##
Smith, S., K. Younessi, M. Markstaller, D. Schlesinger, B. Bhatnagar, D. Smith, B. Banceu, R. Schoon, V. K. Sharma, M. Kachmarsky, S. Ghantae, M. Sorrels, C. Deedy, J. Clark and S. Yeakel (2007). Test, Evaluation, and Demonstration of Practical Devices/Systems to Reduce Aerodynamic Drag of Tractor/Semitrailer Combination Unit Trucks. Final Report, Contract: DE-FC26-04NT42117.##
Storms, B. L., J. C. Ross, J. T. Heineck, S. M. Walker, D. M. Driver and G. G. Zilliac (2001). An Experimental Study of the Ground Transportation System (GTS) Model in the NASA Ames 7- by 10-Ft Wind Tunnel.##
Sumida, M. and K. Hayakawa (2019). Aerodynamic forces acting on ahmed-type vehicles under fluctuating headwind conditions. Journal of Applied Fluid Mechanics 12(5), 1563-1574.##
Tanner, M. (1972). A method for reducing the base drag of wings with blunt trailing edge. Aeronautical Quarterly 23(1), 15-23.##
The Council of The European Union (1996, July). Directive 96/53/EC.##
The European Parliament and The Council of The European Union (2015, April). Directive (EU) 2015/719.##
The European Parliament and The Council of The European Union (2019, June). Regulation (EU) No 2019/1242.##
Tombazis, N. and P. W. Bearman (1997). A study of three-dimensional aspects of vortex shedding from a bluff body with a mild geometric disturbance. Journal of Fluid Mechanics 330, 85-112.##
Törnell, J., S. Sebben and P. Elofsson (2021). Experimental investigation of a two-truck platoon considering inter-vehicle distance, lateral offset and yaw. Journal of Wind Engineering and Industrial Aerodynamics213, 104596.##
Urquhart, M., S. Sebben and L. Sterken (2018). Numerical analysis of a vehicle wake with tapered rear extensions under yaw conditions. Journal of Wind Engineering and Industrial Aerodynamics179, 308-318.##
Urquhart, M., M. Varney, S. Sebben and M. Passmore (2020). Aerodynamic drag improvements on a square-back vehicle at yaw using a tapered cavity and asymmetric flaps. International Journal of Heat and Fluid Flow 86, 108737.##
Van Raemdonck, G. M. R. (2012). Design of Low Drag Bluff Road Vehicles. Ph. D. thesis, Technische Universiteit Delft, the Netherlands.##
Van Raemdonck, G. M. R. and M. J. L. Van Tooren (2008). Time-averaged phenomenological investigation of a wake behind a bluff body. In: 6th International Colloquium on Bluff Bodies Aerodynamics and Applications, Milano, Italy.##
Van Straaten, M. (2007). Computational and Experimental Investigation on Base Drag Reduction of a Generic Transportation System by Guiding Vanes. M. Sc. thesis, Delft University of Technology, the Netherlands.##
Veldhuizen, R., G. M. R. Van Raemdonck and J. P. Van Der Krieke (2019). Fuel economy improvement by means of two European tractor semi-trailer combinations in a platooning formation. Journal of Wind Engineering and Industrial Aerodynamics 188, 217-234.##
Verband der Automobilindustrie e.V. (VDA) (2010). Commercial vehicles – efficient, flexible, future-proof. Brochure, 17 Sep 2010.##
Vernet, J. A., R. Örlü, D. Söderblom, P. Elofsson, and P. H. Alfredsson (2018). Plasma streamwise vortex generators for flow separation control on trucks. Flow, Turbulence and Combustion 100, 1101-1109.##
Windsor, S. (2014, October). Real world drag coefficient – is it wind averaged drag? In International Vehicle Aerodynamics Conference 2014, Loughborough, UK.##
Zhang, J., Z. Guo, S. Han, S. Krajnović, J. Sheridan and G. Gao (2022b) An IDDES study of the near-wake flow topology of a simplified heavy vehicle. Transportation Safety and Environment 4(2), tdac015.##
Zhang, J., F. Wang, S. Han, T. Huang, G. Gao and J. Wang (2022a) An investigation on the switching of asymmetric wake flow and the bi-stable flow states of a simplified heavy vehicle. Engineering Applications of Computational Fluid Mechanics 16(1), 2035-2055.##