Balance of Efficiency and Security-influence on Slurry Transport from the Diffusion of Flow Passages of a Deep-sea Mining Pump

Document Type : Regular Article

Authors

1 Zhejiang Sci-Tech University, Hangzhou 310000, China

2 Changsha Research Institute of Mining and Metallurgy, Co. Ltd., Changsha 410000, China

3 Tengda Construction Group LTD, Taizhou 318000, China

Abstract

Slurry transport pumps, the central equipment of deep-sea mining (DSM) systems, provide the lifting power required for lifting mineral ores from the seafloor to the surface. The current technical challenges are associated with transport security and the economic aspects of coarse ore particles in pumps and pipelines. This paper focuses on the transportation characteristics of slurry pumps and uses theoretical methods, numerical calculations, and experimental methods to identify a feasible working mode. The geometric parameters of impeller channels in pump hydraulics significantly influence the migration properties of particles which in turn affects the overall security and economy of the system. The ratio of the impeller cross-sectional area F2/F1 (F1: cross-sectional area of the impeller outlet; F2: cross-sectional area of the impeller inlet) affects the particle passing capacity but negatively impacts pump efficiency. The percent of particles in the excellent passage interval of 0.2 s to 0.25 s increases from 25 to 43% when the number increases from 1.57 to 2.51. The pump behavior increases of the head by 5–10 m, and the efficiency decreases by 5–10%. So, the recommended span of F2/F1 is 1.57–2.00, and satisfying particle passing ability and efficiency can be achieved in this range. This study can provide a reference for the commercial transportation of slurry ores for deep-sea mining systems.

Keywords

Main Subjects


Abdolahnejad, E., Moghimi, M., & Derakhshan, S. (2021). Experimental and numerical investigation of slip factor reduction in centrifugal slurry pump. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 43(4). https://doi.org/1 0.1007/s40430-021-02831-x##
Dong, L., Cheng, T., Ding, S., & Fu, B. (2017). CFD-DEM simulation for distribution and motion feature of crystal particles in centrifugal pump. International Journal of Fluid Machinery Systems. 10. https://doi.org/10.5293/IJFMS.2017.10.4.378##
Glasby, G. P., Li, J., & Sun, Z. L. (2015). Deep-Sea Nodules and Co-rich Mn Crusts. Marine Georesources & Geotechnology, 33(1),72-8. https://doi.org/10.1080/1064119X.2013.784838##
Hong, G. J., Zhang, Q. B., & Yu, G. L. (2016). Trajectories of coarse granular sediment particles in a simplified centrifugal dredge pump model. Advances in Mechanical Engineering, 8(11). https://doi.org/10.1177/1687814016680143##
Kim, Y. I., Kim, S., Yang, H. M., Lee, K. Y., Kim, J. H., & Choi, Y. S. (2019). Effect of blade thickness on hydraulic performance of a mixed-flow pump impeller. IOP Conference Series: Earth and Environmental Science, 240(3):032035. https://doi.org/10.1088/1755-1315/240/3/032035##
Li, Y. W., Liu, S. J., & Hu, X. Z. (2018). Research on rotating speed's influence on performance of Deep-Sea lifting motor pump based on DEM-CFD. Marine Georesources & Geotechnology, 37(8), 979-88. https://doi.org/10.1080/1064119X.2018.1514550##
Li, Y., Liu, S., & Hu, X. (2019). Research on reflux in deep-sea mining pump based on DEM-CFD. Marine Georesources & Geotechnology, 38(6), 744-52. https://doi.org/10.1080/1064119X.2019.1632995##
Liu, S. J., Yang, H. L., Hu, X. Z., Zhao, H. (2019a, January 12-13). Influence of the blade angle of guide vane outlet on the performance of lifting electric pump in deep sea mining. International Conference on Intelligent Transportation, Big Data & Smart City (ICITBS), Changsha, PEOPLES R CHINA2019.##
Liu, S. J., Wen, H., Zou, W. S., Hu, X. Z., Dong, Z. (2019b, January 12-13). Deep-Sea mining pump wear prediction using numerical two-phase flow simulation. International Conference on Intelligent Transportation, Big Data & Smart City (ICITBS), Changsha, Peoples R China 2019.##
Liu, S. J., Li, Y. W., Hu, X. Z., Dai, Y. (2019c, January 12-13). Prediction of quasi - fluid performance in different volume concentration of deep sea mining. International Conference on Intelligent Transportation, Big Data & Smart City (ICITBS), Changsha, Peoples R China 2019.##
Matlakala, M. E., Kallon, D. V. V., Mogapi, K. E., Mabelane, I. M., Makgopa, D. M. (2019, October 22-25). Influence of impeller diameter on the performance of centrifugal pumps. Conference of the South African Advanced Materials Initiative (CoSAAMI), Vanderbijlpark, South Africa 2019.##
Sha, Y., & Hou, L. (2012). Effects of blade thickness on performance of axial flow pump and analysis of internal flow field. Transactions of the Chinese Society of Agricultural Engineering, 28(18), 75-81.##
Sharma, R. (2011). Deep-sea mining: economic, technical, technological, and environmental considerations for sustainable development. Marine Technology Society Journal, 45(5), 28-41. https://doi.org/10.4031/MTSJ.45.5.2##
Tang, C., & Kim, Y. J. (2020). CFD-DEM simulation for the distribution and motion feature of solid particles in single-channel pump. Energies, 13(19). https://doi.org/10.3390/en13194988##
Tao, Y., Yuan, S. Q., Liu, J. R., Zhang, F., & Tao, J. P. (2017). The influence of the blade thickness on the pressure pulsations in a ceramic centrifugal slurry pump with annular volute. Proceedings of the Institution of Mechanical Engineers Part a-Journal of Power and Energy, 231(5), 415-31. https://doi.org/10.1177/0957650917708495##
Tarodiya, R., & Gandhi, B. K. (2019). Numerical simulation of a centrifugal slurry pump handling solid-liquid mixture: Effect of solids on flow field and performance. Advanced Powder Technology, 30(10), 2225-39. https://doi.org/10.1016/j.apt.2019.07.003##
Wang, M. H. (2015). The development of deep seafloor solid mineral resources. Central South University Press.##
Wang, R. K., Zhu, Z. C., Su, X. H., Mianowicz, K., Jia, H., & Wu, K. X. (2022). Slurry pumps in deep-sea mining: A review of numerical and experimental studies. Ocean Engineering, 251. https://doi.org/10.1016/j.oceaneng.2022.111150##
Wen, H., Liu, S. J., Zou, W. S., Hu, X. Z., Dong, Z. (2019, January 12-13). Effects of particle diameter on erosion wear characteristic of deep-sea mining pump. International Conference on Intelligent Transportation, Big Data & Smart City (ICITBS), Changsha, Peoples R China 2019.##
Yang, C. X., Dong, F. D., Cheng, X. R. (2013, September 19-22). Numerical investigation of sediment erosion to the impeller in a double-suction centrifugal pump. 6th International Conference on Pumps and Fans with Compressors and Wind Turbines (ICPF), Tsinghua Univ, Beijing, Peoples R China 2013.##
Volume 16, Issue 8
August 2023
Pages 1690-1703
  • Received: 27 December 2022
  • Revised: 22 March 2023
  • Accepted: 10 April 2023
  • Available online: 31 May 2023