Three-Dimensional Optimization of Blade Lean and Sweep for an Axial Compressor to Improve the Engine Performance

Document Type : Regular Article

Authors

Amirkabir University of Technology, Tehran, Iran

Abstract

Nowadays, optimization methods have been considered as a practical tool to improve the performance of turbo-machines. For this purpose, the numerical study of the aerodynamic flow of the NASA Rotor-67 axial compressor has been investigated, and the results of this three-dimensional simulation show good agreement with experimental data. Then, the blade stacking line is changed using lean and sweep for Rotor-67 to improve the compressor performance. The third-order polynomial is selected to generate the lean and sweep changes from the hub to the shroud. The compressor flow field is solved by a Reynolds averaged Navier-Stokes solver. The genetic algorithm, coupled with the artificial neural networks, is implemented to find the optimum values for blade lean and sweep. Considering the three objective functions of pressure ratio, mass flow rate, and isentropic efficiency, the optimized rotor is obtained using the optimization algorithm. Two geometries are obtained using the optimization algorithm. The results of the optimized compressor include improving the isentropic efficiency, pressure ratio, and mass flow equal to 0.57%, 0.93%, and 1.8%, respectively. After compressor optimization, the effect of the changes in the compressor performance parameters is studied on a single spool turbojet engine. The engine is modeled by analyzing the Brayton thermodynamic cycle of the assumed turbojet engine under design point operating conditions. Results show that for the best test case, the engine with the optimized rotor, the thrust, and SFC are improved by 1.86% and 0.21%, respectively.

Keywords

Main Subjects


Benini, E. (2004). Three-dimensional multi-objective design optimization of a transonic compressor rotor. Propulsion and Power, 20(3). https://doi.org/10.2514/1.2703##
Benini, E., & Biollo, R. (2006). On the aerodynamics of swept and leaned transonic compressor rotors. ASME Turbo Expo, Barcelona, Spain. https://doi.org/10.1115/GT2006-90547##
Cao, Z., Zhang, X., Liang, Y., & Liu, B. (2021). Influence of blade lean on performance and shock wave/tip leakage flow interaction in a transonic compressor rotor. Journal of Applied Fluid Mechanics, 15(1), 153-167. https://doi.org/10.47176/JAFM.15.01.32753##
Cohen, H., Rogers, G., & Saravanamuttoo, H. (1996). Gas turbine theory (fourth ed.). London: Longman Group Limited.##
Denton, J., & Xu, L. (2002). The effects of lean and sweep on transonic fan performance. ASME Turbo Expo, Amsterdam, The Netherlands. https://doi.org/10.1115/GT2002-30327##
Ekradi, K., & Madadi, A. (2020). Performance improvement of a transonic centrifugal compressor impeller with splitter blade by three-dimensional optimization. Energy, 201. https://doi.org/10.1016/j.energy.2020.117582##
Friedman, J., Milton, J., & Karian, J. (2013). Gas Turbine Aircraft Engine. New York: The American Society of Mechanical Engineers.##
Goswami, S., & Govardhan, M. (2019). Effect of part sweep on axial flow compressor performance in the presence of circumferential casing grooves. Indian Academy of Sciences. https://doi.org/10.1007/s12046-019-1176-z##
Hah, C., & Wennerstrom, A. (1990). Three-dimensional flowfields inside a transonic compressor with swept blades. Gas Turbine and Aeroengine Congress and Exposition, Brussels, Belgium. https://doi.org/10.1115/90-GT-359##
Huang, N. Z., Zhao, X., & Zhang, Y. H. (2019). Aerodynamic performance improvement of a transonic axial compressor by swept and leaned rotors. AIAA Propulsion and Energy 2019 Forum. https://doi.org/10.2514/6.2019-3819##
Jang, C. M., Li, P., & Kim, K. Y. (2005). Optimization of Blade Sweep in a Transonic Axial Compressor Rotor. JSME International Journal, 48(4). https://doi.org/10.1299/jsmeb.48.793##
Kruzke, J. (2018). GasTurb 13, design and off-design performance of gas turbines. Aachen, Germany: GasTurb GmbH.##
Kurazke, J., & Halliwell, I. (2018). Propulsion and Power, An Eploration of Gas Turbine Performance Modeling. Cham, Switzerland: Springer International Publishing AG, part of Springer Nature 2018.##
Lu, B., Teng, J., Zhu, M., & Qiang, X. (2023). Design optimization of a transonic compressor blade with sweep and lean integrated with axial slot casing treatment. Aerospace Science and Technology, 136. https://doi.org/10.1299/jsmeb.48.793##
Ma, S. B., Afzal, A., & Kim, K. Y. (2017). Optimization of ring cavity in a centrifugal compressor based on compressor based on comparative analysis of optimization algorithms. Applied Thermal Engineering, 262-272. https://doi.org/10.1016/j.applthermaleng.2018.04.094##
Mattingly, J. (2006). Elements of propulsion: Gas turbines and rockets. Blacksburg, Virginia: American Institute of Aeronautics and Astronautics Inc.##
Menter, F., Kuntz, M., & R. Langtry. (2003). Ten years of industrial experience with the SST turbulence model. The 4th International Symposium on Turbulence, Heat and Mass Transfer, 10(3), 625-632.##
Oyama, A., Liou, M. S., & Obayashi, S. (2004). Transonic axial-flow blade optimization: Evolutionary algorithms/three-dimensional navier–stokes solver. Propulsion and Power, 20(4). https://doi.org/10.2514/1.2290##
Razavi, S., & Boroomand, M. (2014). Numerical and performance analysis of one row transonic rotor with sweep and lean angle. Journal of Thermal Science, 23(5). https://doi.org/10.1007/s11630-014-0727-1##
Razavi, S., Sammak, S., & Boroomand, M. (2017). Multi-disciplinary design and optimization of swept and leaned transonic rotor. Journal of Engineering for Gas Turbines and Power, 139(12).  https://doi.org/10.1115/1.4037456##
Samad, A., & Kim, K. Y. (2008). Multi-objective optimization of an axial compressor blade. Mechanical Science and Technology, 22. https://doi.org/10.1007/s12206-008-0122-5##
Saravanamuttoo, H., Rogers, G., & Cohen, H. (2001). Gas turbine theory (fifth ed.). Carleton: Pearson Education.##
Strazisar, A., Wood, J., Hathaway, M., & Suder, K. (1989). Laser anemometer measurements in a transonic axial-flow fan rotor. Cleveland, Ohio: NASA Lewis Research Center.##
Sun, S., Wang, S., Chen, S., Tao, C., Cai, L., & Chen, J. (2019). The impact of various forward sweep angles on the performance of an ultrahigh-load low-reaction transonic compressor rotor. Applied Thermal Engineering, 953-966. https://doi.org/10.1016/j.applthermaleng.2019.01.045##
Wang, J., He, X., Wang, B., & Zheng, X. (2022). Shapley additive explanations of multi-geometrical variable coupling effect in transonic compressor. Journal of Engineering for Gas turbines and Power, 12. https://doi.org/10.1115/1.4053322##
Wang, X., Hirsch, C., Kang, S., & Lacor, C. (2011). Multi-Objective optimization of turbomachinery using improved NSGA-II and approximation model. Computer Methods in Applied Mechanics and Engineering, 200(9-12), 883-895. https://doi.org/10.1016/j.cma.2010.11.014##
Wang, Z., Qu, F., Wang, Y., Luan, Y., & Wang, M. (2020). Research on the lean and swept optimization of a single stage axial compressor. Engineering Applications of Computational Fluid Mechanics, 15(1), 142-163. https://doi.org/10.1080/19942060.2020.1862708##
Yu, M., Shi, L., Yu, P., & Yao, K. (2022). Robust design of a fan rotor blade by sweep and lean optimization with surface roughness. Proceedings of the Institution of Mechanical Engineers, Part G: Journal of Aerospace Engineering https://doi.org/10.1177/09544100221113118##