Investigation on Aerodynamic Robustness of Compressor Blade with Asymmetric Leading Edge

Document Type : Regular Article

Authors

1 School of Power and Energy, Northwestern Polytechnical University, Xi’an, Shaanxi, 710129, China

2 The National Key Laboratory of Aerodynamic Design and Research, Xi’an, Shaanxi, Zip 710129, China

Abstract

To improve the aerodynamic characteristics of compressor blades, a novel asymmetric leading edge (ASYLE) has been introduced and shown to offer superior performance. However, the aerodynamic robustness of such specially designed leading edge (LE) remains unclear due to the considerable uncertainty problems it presents. This paper investigates the robustness of ASYLE blade under both geometric and operational uncertainties. Profile deviations within ±0.05mm were introduced to investigate the influence of manufacturing errors. In addition, the perturbated inflow angles between ±0.375° were considered for uncertain inflow conditions. The statistic aerodynamic performance as well as operating dispersibilities at Ma=0.7 were obtained by the non-intrusive polynomial chaos (NIPC) method. The results show that considering uncertain profile errors, the operating range of ASYLE blade is 2.3° wider than original leading edge (ORILE) blade and the dispersion of total pressure loss can be reduced by 53.1% at β1=45.8°. Regarding uncertain inflow angle variations, the total pressure loss dispersion of ASYLE blade can be reduced by 93.8% at β1=50.8°. The ASYLE shows better overall aerodynamic robustness than ORILE upon considering uncertainty limits. The influence propagations in the flow fields of both uncertainties were further analysed, which revealed that the variations of separation bubble structure near LE are the direct cause to the aerodynamic uncertainties. The ASYLE design effectively controls the size and variation of LE separation bubble and thus demonstrates better aerodynamic robustness.

Keywords

Main Subjects


Ali, Q. S., & Kim, M. H. (2020). Unsteady aerodynamic performance analysis of an airborne wind turbine under load varying conditions at high altitude. Energy Conversion and Management, 210, 112696. https://doi.org/10.1016/j.enconman.2020.112696.
Carter, A. D. S. (1961). Blade profiles for axial flow fans, pumps and compressors, etc. unpacking the unique relationship between set for variability and word reading development: examining word- and child-level predictors of performance. Proceedings of the Institution of Mechanical Engineers, 175(1), 775–806. https://doi.org/10.1243/PIME_PROC_1961_175_051
Cui, T., Wang, S., Tang, X., Wen, F., & Wang, Z. (2019). Effect of leading-edge optimization on the loss characteristics in a low-pressure turbine linear cascade. Journal of Thermal Science, 28, 886–904.  https://doi.org/10.1007/s11630-019-1196-3
Cumpsty, N. A. (2004). Compressor aerodynamics. Longman Scientific & Technical.
Gao, L., Ma, C., & Cai, Yu. (2019). A robust blade design method based on non-intrusive polynomial chaos considering profile error. Journal of Thermal Science, 28(9), 875-885.  https://doi.org/10.1007/s11630-019-1185-6
Gao, L., Ma, C., Cai, M., Li, R., Wang, H., & Yang, G. (2022). Influence of uncertain inflow conditions on a subsonic compressor cascade based on wind tunnel experiment. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 236(15), 8285-8299. https://doi.org/10.1177/09544062221087584
Gao, L., Wang, H., Yang, G., Ma, C., Huang, P., & Tang, K. (2023). Discussion on machining defects of blade leading edge and aerodynamic qualification. Journal of Propulsion Technology, 44(1), 81-90. https://doi.org/10.13675/j.cnki.tjjs.22010031
Garzón, V. E. (2002). Probabilistic aerothermal design of compressor airfoils. [Doctoral dissertation, Massachusetts Institute of Technology].
Goodhand, M. N. (2010). Compressor leading edges. [Doctoral dissertation, Cambridge University].
Goodhand, M. N., & Miller, R. J. (2009). Compressor leading edge spikes: a new performance criterion. Journal of Turbomachinery, 133(2), 021006. https://doi.org/10.1115/1.4000567
Goodhand, M. N., Miller, R. J., & Lung, H. W. (2012, June 11-15) The sensitivity of 2d compressor incidence range to in-service geometric variation. [Conference session]. Proceedings of the ASME Turbo Expo 2012: Turbine Technical Conference and Exposition. Volume 8: Turbomachinery, Parts A, B, and C. Copenhagen, Denmark. 159-170.  https://doi.org/10.1115/GT2012-68633
Goodhand, M. N., Miller, R. J., & Lung, H. W. (2015). The impact of geometric variation on compressor two-dimensional incidence range. Journal of Turbomachinery, 137(2), 021007. https://doi.org/10.1115/1.4028355
Guo, Z., Chu, W., & Zhang, H. (2022). A data-driven non-intrusive polynomial chaos for performance impact of high subsonic compressor cascades with stagger angle and profile errors. Aerospace Science and Technology, 129, 107802. https://doi.org/ 10.1016/j.ast.2022.107802
Guo, Z., Chu, W., & Zhang, H. (2023). Effects of inlet incidence perturbations on compressor cascade performance using adaptive sparse grid collocation. Journal of Applied Fluid Mechanics, 16(6), 1281-1295. https://doi.org/10.47176/jafm.16.06.1638
Hamakhan, I. A., & Korakianitis, T. (2010). Aerodynamic performance effects of leading-edge geometry in gas-turbine blades. Applied Energy, 87(5), 1591-1601. https://doi.org/10.1016/j.apenergy.2009.09.017
Hanson, R. E., Buckley, H. P., & Lavoie, P. (2012). Aerodynamic optimization of the flat-plate leading edge for experimental studies of laminar and transitional boundary layers. Experiments in Fluids, 53(4), 863-871. https://doi.org/10.1007/s00348-012-1324-2
Langtry, R. B., Menter, F. R., Likki, S. R., Suzen, Y. B., Huang, P. G., & Völker, S. (2004). A correlation-based transition model using local variables—part ii: test cases and industrial applications. ASME. Journal of Turbomachinery, 423-434. https://doi.org/10.1115/1.2184353
Lejon, M., Andersson, N., Ellbrant, L., & Mårtensson, H. (2020). The impact of manufacturing variations on performance of a transonic axial compressor rotor. Journal of Turbomachinery, 142(8), 081009. https://doi.org/10.1115/1.4046617
Li, R., Gao, L., Zhang, S., Li, Y., & Gao, T. (2018). Application of shear-sensitive liquid crystal coating to visualization of transition and reattachment in compressor cascade. Chinese Journal of Aeronautics, 31(11), 2073-2079. https://doi.org/10.1016/j.cja.2018.06.003
Liu, B., Yuan, X., & Yu, X. (2013). Effects of leading-edge geometry on aerodynamic performance in controlled diffusion airfoil. Journal of Propulsion Technology, 34(7), 890-897. https://doi.org/10.13675/j.cnki.tjjs.2013.07.006
Liu, H., Liu, B., Li, L., & Jiang, H. (2003, June 16–19). Effect of leading-edge geometry on separation bubble on a compressor blade [Conference session]. Proceedings of the ASME Turbo Expo 2003, collocated with the 2003 International Joint Power Generation Conference.  Parts A and B, Atlanta, Georgia, USA. 387-395. https://doi.org/10.1115/GT2003-38217
Liu, J., Yu, X., Meng, D., Shi, W., & Liu, B. (2021). State and effect of manufacture deviations of compressor blade in high-pressure compressor outlet stage. Acta Aeronautica et Astronautica Sinica, 42(2), 423796. https://doi.org/10.7527/S1000-6893.2020.23796
Lu, H., & Xu, L. (2003). Circular leading edge with a flat for compressor blades. Journal of Propulsion Technology, 24(6), 532-536. https://doi.org/10.13675/j.cnki.tjjs.2003.06.014
Ma, C., Gao L., & Cai, Y. (2017, June 26–30). Robust optimization design of compressor blade considering machining error. Proceedings of the ASME Turbo Expo 2017: Turbomachinery Technical Conference and Exposition. Volume 2C: Turbomachinery. Charlotte, North Carolina, USA. V02CT47A003. ASME. https://doi.org/10.1115/GT2017-63157
Ma, C., Gao, L., Wang, H., Li, R., & Wu, B. (2021). Influence of leading edge with real manufacturing error on aerodynamic performance of high subsonic compressor cascades. Chinese Journal of Aeronautics, 34(6), 220-232. https://doi.org/10.1016/j.cja.2020.08.018
Menter, F. R., Langtry, R. B., Likki, S. R., Suzen, Y. B., Huang, P. G., & Völker, S. (2004). A correlation-based transition model using local variables—part i: model formulation. Journal of Turbomachinery. 413-422.  https://doi.org/10.1115/1.2184352
Nicholls, S., Shaw, W., & Hauf, T. (1983). An intercomparison of aircraft turbulence measurements made during JASIN. Journal of Applied Meteorology and Climatology, 22(9), 1637-1648. https://doi.org/10.1175/1520-0450(1983)022<1637:AIOATM>2.0.CO;2
Song, Y., Gu, C., & Xiao, Y. (2014). Numerical and theoretical investigations concerning the continuous-surface-curvature effect in compressor blades. Energies, 7(12), 8150-8177. https://doi.org/10.3390/en7128150
Walraevens, R. E., & Cumpsty, N. A. (1995). Leading edge separation bubbles on turbomachine blades. Journal of Turbomachinery, 117(1), 115-125. https://doi.org/10.1115/1.2835626
Wang, H., Gao, L., Yang, G., & Wu, B. (2023). A robust data-driven uncertainty quantification method and its application in compressor cascade. Acta Aeronautica et Astronautica Sinica, 44, 628169.  https://doi.org/10.7527/S10006893.2023.28169
Wheeler, A. P. S., & Miller, R. J. (2008, June 9-13). Compressor wake/leading-edge interactions at Off design incidences. [Conference session]. Proceedings of the ASME Turbo Expo 2008: Power for Land, Sea, and Air. Volume 6: Turbomachinery, Parts A, B, and C, Berlin, Germany. 1795-1806. https://doi.org/10.1115/GT2008-50177
Wheeler, A. P. S., Sofia, A., & Miller, R. J. (2009). The effect of leading-edge geometry on wake interactions in compressors. Journal of Turbomachinery, 131(4), 041013. https://doi.org/10.1115/1.3104617
Yang, G., Gao, L., Wang, H., & Cai, M. (2021) Asymmetric leading edge design of diffusion cascade based on NURBS. Journal of Aerospace Power, 36(03), 655-663. https://doi.org/10.13224/j.cnki.jasp.2021.03.021
Yang, G., Gao, L., Wang, H., & Chang, L. (2022). Influence of leading edge point on aerodynamic performance of asymmetric leading edge compressor airfoils. International Journal of Turbo & Jet-Engines. https://doi.org/10.1515/tjj-2021-0054.
Yang, G., Gao, L., Zhao, L., & Lin, S. (2020). Effect of asymmetric leading edge on aerodynamic performance of diffusion cascade. Journal of Engineering Thermophysics, 41(10), 75-80.
Zhang, W., Zou, Z., & Ye, J. (2012). Leading-edge redesign of a turbomachinery blade and its effect on aerodynamic performance. Applied Energy, 93, 655-667. https://doi.org/10.1016/j.apenergy.2011.12.091