Vibrational Analysis and Optimization of a Water Injection Pipeline in a High-pressure Plunger Pump

Document Type : Regular Article

Authors

1 Tarim Oilfield Branch of China National Petroleum Corporation, Xinjiang, 841000, China

2 PetroChina (Xinjiang) Petroleum Engineering Company, Xinjiang, 841000, China

Abstract

The vibration of water injection pipeline systems in oilfields creates challenges in terms of safe long-term operation. To fully understand the vibration mechanism of plunger-powered high-pressure water injection pipelines, we conducted fluid pressure pulsation calculations and fluid structure coupling modal evaluations using finite element analysis software to study the effects of pressure, pipe length, and pipe clamp on the vibrations. The results indicate that the total displacement increases with increasing pressure, although the magnitude of the increment gradually decreases. The pipe length has a significant impact on the natural frequency. Based on the findings of the present study, we proposed that pipe clamps could be introduced to reduce the vibrations in an existing high-pressure plunger pump water injection pipeline, and the overall design was optimized. Comparative modal analysis revealed the most practical number and position of the pipe clamps to be suitable for a pressure range of 42–70 MPa.

Keywords

Main Subjects


Ashley, H., & Haviland, G. (1950). Bending vibrations of a pipeline containing flowing fluid. Journal of Applied Mechanics, 17, 229-232. https://doi.org/10.1115/1.4010122
Azizian, R., & Torrado, P. A. (2016). Practical Approach to mitigate the excessive vibration of a piping system subjected to flow-induced excitation. ASME Pressure Vessel Piping Conference. https://doi.org/10.1115/PVP2016-63088
Benjamin, T. B. (1961). Dynamics of a system of articulated pipes conveying fluid, I: Theory. Proceedings of the Royal Society (London), A261, 457-486. https://doi.org/10.1098/rspa.1961.0090
Chen, Z., Zhang, G., Zhao, Z., Chen, J., & Zhen, W. (2017). Analysis of pressure fluctuation characteristics of tidal energy turbine impeller. Vibration and Shock, 36(19), 98-105. https://doi.org/10.13465/j.cnki.jvs.2017.19.015
Finnveden, S. (1997). Spectral finite element analysis straight fluid-filled pipes with flanges. Journal of Sound and Vibration, 199(1), l25-154. https://doi.org/10.1006/jsvi.1996.0602
Gregory, R. W., & Paidoussis, M. P. (1996). Unstable oscillation of tubular cantilevers conveying fluid-Ⅰ theory. Proceedings of The Royal Society A. 293(5), 512-527. https://doi.org/10.1098/rspa.1966.0188
Housner, G. W. (1952). Bending vibrations of a pipeline containing flowing fluid. Applied Mechanics, 19, 205-208. https://doi.org/10.1115/1.4010447
Lee, U., Pak, C. H., & Hong, S. C. (1995). The dynamics of a piping system with internal unsteady flow. Journal of Sound and Vibration, 180(2), 297-311. https://doi.org/10.1006/jsvi.1995.0080
Li, S., Lei, B., & Li, Y. (2012). Modal analysis of pipeline vibration under fluid structure coupling Forging Equipment and Manufacturing Technology, 47(04), 76-78. https://doi.org/10.16316/j.issn.1672-0121.2012.04.009
Long, R. H. (1955). Experimental and theoretical study of transverse vibration of a tube containing flowing fluid. Journal of Applied Mechanics, 22(6),65-68. https://doi.org/10.1115/1.4010971
Ma, K. (2019). The research of plunger pump outlet pipeline vibration. Beijing, China University of Petroleum Beijing. https://doi.org/10.27643/d.cnki.gsybu.2019.000706
Miwa, S., Mori, M., & Hibiki, T. (2015). Two-phase flow induced vibration in piping systems. Progress in Nuclear Energy, 78270-284. https://doi.org/10.1016/j.pnucene.2014.10.003
Paidoussis, M. P. (2008). The canonical problem of the fluid-conveying pipe and radiation of the knowledge gained to other dynamics problems across applied mechanics. Journal of Sound and Vibration, 310(3), 462-492. https://doi.org/10.1243/JMES_JOUR_1976_018_034_02
Paidoussis, M. P., & Laithier, B. E. (1976). Dynamic of timoshenko beams conveying fluid. Journal of Mechanical Engineering Science, 18(4), 210-220. https://doi.org/10.1243/JMES_JOUR_1976_018_034_02
Paidoussis, M. P., & Li, G. X. (1993). Pipes conveying fluid: A model dynamical problems.Journal of Fluids and Structure, 7137-204.https://doi.org/10.1006/jfls.1993.1011
Sarkar, A., & Paidoussis, M. P. (2004). A cantilever conveying fluid: coherent modes versus beam modes. International Journal of Non-Linear Mechanics, 39(3), 467-481. https://doi.org/10.1016/S0020-7462(02)00213-5
Sunil, K., & Raghunandana, K. (2014). Vibration analysis of a piping system attached with pumps and subjected to resonance. International Journal of Emerging Technology and Advanced Engineering, 4(9),1-6.
Tijsseling, A. S. (2007). Water hammer with fluid–structure interaction in thick-walled pipes. Computers & Structures, 85(11), 844-851. https://doi.org/10.1016/j.compstruc.2007.01.008
Xie, A., Ke, Y., L, S., & Zhou, H. (2014). Analysis of vibration characteristics of hydraulic pipelines under pulsating flow excitation. Hydraulic and Pneumatic, (09), 117-120. https://doi.org/10.11832/j.issn.1000-4858.2014.09.028
Yang, J., Preidikman, S., & Balaras, E. (2008). A strongly coupled, embedded-boundary method for fluid–structure interactions of elastically mounted rigid bodies. Journal of Fluids and Structures, 24(2), 167-182. https://doi.org/10.1016/j.jfluidstructs.2007.08.002
Zhi, C. O., Eng, H. C., & Noroozi, S. (2016). Non-destructive testing and assessment of a piping system with excessive vibration and recurrence crack issue: An industrial case study. Engineering Failure Analysis, S1350630716306653. https://doi.org/10.1016/j.engfailanal.2016.12.007
Zhou, X., Lv, K., Zhou, S., & Guo, W. (2022). Analysis of vibration characteristics of hydraulic pipeline system on rolling vibration test bench. Noise and Vibration Control, 42 (01), 56-60. https://doi.org/10.3969/j.issn.1006-1355.2022.01.009