Numerical Study and Parameter Optimization of a Dual-jet Based Large Particle Collection System for Deep-sea Mining

Document Type : Regular Article

Authors

1 Zhejiang Key Laboratory of Multiflow and Fluid Machinery, Zhejiang Sci-Tech University, Hangzhou, Zhejiang, 310018, China

2 Hefei General Machinery Research Institute Co., Ltd., Hefei, Anhui, 230061, China

Abstract

A dual-jet collecting device is highly efficient at picking up small-sized polymetallic nodules; however, its performance is not as effective for large nodules in deep-sea mining. To address this problem, numerical simulations have been conducted to thoroughly investigate the flow characteristics and particle motions during the collection of larger nodules. The collection performance of the enhanced device is analyzed across varying front jet velocities (Vf), suction pressures (Pout), and nozzle heights (h/d). The results reveal that increasing Vf improves the drag force and particle velocity in the jet impingement and upwelling zones, facilitating nodule lifting movement and transport. However, increasing Pout reduces the drag forces in these zones while increasing the particle velocity in the upwelling zone. A large Pout is not conducive to nodule initiation but has benefits for transport. Increasing h/d reduces the drag force in the anti-gravity direction in the jet impingement zone. The improved collecting device attains a pick-up efficiency that exceeds 80% for large-sized nodules when h/d < 1.3. The pick-up efficiency with suction pressure, which remains 40%, is higher than that without suction pressure when h/d > 1.3. The research findings may shed light on the design of more efficient dual-jet collection systems.

Keywords

Main Subjects


Chen, Y., Xiong, H., Cheng, H., Yu, C., & Xie, J. (2020). Effect of particle motion on the hydraulic collection of coarse spherical particles. Acta Mechanica Sinica, 36(1), 72-81. https://doi.org/10.1007/s10409-019-00922-6
Cho, S. G., Park, S., Oh, J., Min, C., Kim, H., Hong, S., Lee, T. H. (2019). Design optimization of deep-seabed pilot miner system with coupled relations between constraints. Journal of Terramechanics, 83, 25-34. https://doi.org/10.1016/j.jterra.2019.01.003
Guo, X. S., Fan, N., Liu, Y. H., Liu, X. L., Wang, Z. K., Xie, X. T., & Jia, Y. G. (2023). Deep seabed mining: Frontiers in engineering geology and environment. International Journal of Coal Science & Technology, 10(1), 23. https://doi.org/10.1007/s40789-023-00580-x
Hong, S., Choi, J. S., Kim, J. H., & Yang, C. K. (1999). Experimental study on hydraulic performance of hybrid pick-up device of manganese nodule collector. The Proceedings of the 3rd ISOPE Ocean Mining Symposium. https://onepetro.org/ISOPEOMS/proceedings-abstract/OMS99/All-OMS99/25731
Jia, H., Yang, J., Su, X., Wang, Y., & Wu, K. (2023). Flow characteristics and hydraulic lift of Coandă effect-based pick-up method for polymetallic nodule. Coatings, 13(2), 271. https://doi.org/10.3390/coatings13020271
Kim, S., Cho, S. G., Lim, W., Lee, T. H., Park, S., Hong, S., Kim, H. W., Min, C. H., Choi, J. S., Ko, Y. T., Chi, S. B. (2024). Characterization of metal elements in deep-seabed polymetallic nodules: A multivariate statistical approach. Marine Georesources & Geotechnology, 1-20. https://doi.org/10.1080/1064119X.2024.2322024
Liu, L., Zhang, X., Tian, X., & Li, X. (2023). Numerical investigation on dynamic performance of vertical hydraulic transport in deepsea mining. Applied Ocean Research, 130, 103443. https://doi.org/10.1016/j.apor.2022.103443
Liu, S., Yang, J., Lyu, H., Sun, P., & Zhang, B. (2024). Experimental and numerical investigation of the effect of deep-sea mining vehicles on the discharge plumes. Physics of Fluids, 36(3). https://doi.org/10.1063/5.0199249
Shih, T. H., Liou, W. W., Shabbir, A., Yang, Z., & Zhu, J. (1995). A new k-ϵ eddy viscosity model for high reynolds number turbulent flows. Computers & Fluids, 24(3), 227-238. https://doi.org/10.1016/0045-7930(94)00032-T
Su, X. H., Ren, Y. W., Zhu, Z. C., Yang, H., & Jia, H. (2023). Comparative study on collection performance of two back-end methods of double-row hydraulic sluicing structure in deep-sea mining. Advanced Powder Technology, 34(12), 104268. https://doi.org/10.1016/j.apt.2023.104268
Xia, Q., Jia, H., Sun, J., Xi, X., & Cui, J. (2023). Study on flow characteristics of hydraulic suction of seabed ore particles. Processes, 11(5), 1376. https://www.mdpi.com/2227-9717/11/5/1376
Yang, N., & Tang, H. (2003). Several considerations of the design of the hydraulic pick-up device. The Proceedings of the 5th(2003) ISOPE Ocean Mining Symposium, Tsukuba. https://onepetro.org/ISOPEOMS/proceedings-abstract/OMS03/All-OMS03/25117
Yue, Z., Zhao, G., Liu, M., & Xiao, L. (2021a). Experimental and numerical methods for obtaining flow field formed by hydraulic nodule pick-up devices. International Journal of Offshore and Polar Engineering, (3), 31. https://doi.org/10.17736/ijope.2021.jc827
Yue, Z., Zhao, G., Xiao, L., & Liu, M. (2021b). Comparative study on collection performance of three nodule collection methods in seawater and sediment-seawater mixture. Applied Ocean Research, 110, 102606. https://doi.org/10.1016/j.apor.2021.102606
Zhang, Y., Lu, X., Zhang, X., Chen, Y., Xiong, H., & Zhang, L. (2021). Experimental investigation of critical suction velocity of coarse solid particles in hydraulic collecting. Acta Mechanica Sinica, 37(4), 613-619. https://doi.org/10.1007/s10409-020-01022-6
Zhao, G., Xiao, L., Hu, J., Liu, M., & Peng, T. (2021a). Fluid flow and particle motion behaviors during seabed nodule pickup: an experimental study. International Journal of Offshore and Polar Engineering, (2), 31. https://doi.org/10.17736/ijope.2021.jc803
Zhao, G., Xiao, L., Peng, T., & Zhang, M. (2018). Experimental research on hydraulic collecting spherical particles in deep sea mining. Energies, 11(8), 1938. https://doi.org/10.3390/en11081938
Zhao, G., Xiao, L., Yue, Z., Liu, M., Peng, T., & Zhao, W. (2021b). Performance characteristics of nodule pick-up device based on spiral flow principle for deep-sea hydraulic collection. Ocean Engineering, 226, 108818. https://doi.org/10.1016/j.oceaneng.2021.108818