Optimizing Bionic Blades for Multi-blade Centrifugal Fans: Asymmetric Thickness Inspired by Carangiform Fish

Document Type : Regular Article

Authors

School of Energy and Power Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi, 710049, China

Abstract

Multi-blade centrifugal fans find wide application across various fields, with their internal airflow exhibiting complex turbulent behavior in three dimensions. Historically, blade optimization relied on constant thickness airfoils, limiting the effectiveness of optimization efforts. However, marine organisms have developed airfoil structures with highly efficient drag reduction, offering a novel approach to optimizing multi-blade centrifugal fans. This study proposes an airfoil optimization design method utilizing variable-thickness airfoils to maintain consistent pressure surface leading-edge parameters. By integrating the Non-dominated Sorting Genetic Algorithm II with biomimetic optimization design, performance improvements are achieved. The study constructs an asymmetric bionic blade using a Bezier curve to fit the mean camber line of the blade. Experimental testing validates the optimized fan's performance, demonstrating the effectiveness of the proposed design approach in reducing the unsteady interaction between the impeller and the volute tongue. This reduction significantly diminishes sound pressure fluctuations on the blade surface. Notably, at the maximum volume flow rate, the optimized fan featuring the asymmetric bionic blade exhibits a remarkable enhancement, with a 10.5% increase in volume flow rate and a notable 1.7 dB reduction in noise compared to the original fan configuration.

Keywords

Main Subjects


Albanesi, A. E., Dorella, J. J., Storti, B. A., & Volpe, N. J. A. (2023). A Simulation-based optimization approach for poultry axial exhaust fans to fulfill aerodynamic and mechanical service constraints. Structural and Multidisciplinary Optimization, 66(2), 39. https://doi.org/10.1007/s00158-023-03506-y
Anderson, E. J., McGillis, W. R., & Grosenbaugh, M. A. (2001). The boundary layer of swimming fish. The Journal of Experimental Biology, 204(1), 81–102. https://doi.org/10.1242/jeb.204.1.81
Borazjani, I., & Sotiropoulos, F. (2008). Numerical investigation of the hydrodynamics of carangiform swimming in the transitional and inertial flow regimes. The Journal of Experimental Biology, 211(10), 1541–1558. https://doi.org/10.1242/jeb.015644
Darvish, M., Frank, S., & Paschereit, C. O. (2015). Numerical and experimental study on the tonal noise generation of a radial fan. Journal of Turbomachinery, 137(10), 101005. https://doi.org/10.1115/1.4030498
Dong, X., & Dou, H. S. (2021). Effects of bionic volute tongue bioinspired by leading edge of owl wing and its installation angle on performance of multi-blade centrifugal fan. Journal of Applied Fluid Mechanics, 14(4), 1031–1043. https://doi.org/10.47176/jafm.14.04.31987
Feilich, K. L. (2016). Correlated evolution of body and fin morphology in the cichlid fishes. Evolution; International Journal of Organic Evolution, 70(10), 2247–2267. https://doi.org/10.1111/evo.13021
Ffowcs-Williams, J. E., & Hawkings, D. L. (1969). Sound generation by turbulence and surfaces in arbitrary motion. Philosophical Transactions of the Royal Society of London. Series A, Mathematical and Physical Sciences, 264(1151), 321–342. https://doi.org/10.1098/rsta.1969.0031
Gérard, A., Besombes, M., Berry, A., Masson, P., & Moreau, S. (2013). Tonal noise control from centrifugal fans using flow control obstructions. Noise Control Engineering Journal, 61(4), 381–388. https://doi.org/10.3397/1/3761032
Gu, B. (2010). Study on propulsion behavior and swimming trajectory planning of fish using flow field energy [Unpublished dissertation]. Harbin Institute of Technology.
Jiang, B. Y., Wang, J., Yang, X. P., Wang, W., & Ding, Y. Y. (2019). Tonal noise reduction by unevenly spaced blades in a forward-curved-blades centrifugal fan. Applied Acoustics, 146, 172–183. https://doi.org/10.1016/j.apacoust.2018.11.007
Kim, J. H., Cha, K. H., & Kim, K. Y. (2013). Parametric study on a forward-curved blades centrifugal fan with an impeller separated by an annular plate. Journal of Mechanical Science and Technology, 27(6), 1589–1595. https://doi.org/10.1007/s12206-013-0404-4
Lei, J., Cui, Q., & Qin, G. L. (2023). Performance improvement and noise reduction analysis of multi-blade centrifugal fan imitating long-eared owl wing surface. Physics of Fluids, 35(12), 125147. https://doi.org/10.1063/5.0184598
Li, D., & Liu, X. M. (2017). A comparative study on aerodynamic performance and noise characteristics of two kinds of long-eared owl wing models. Journal of Mechanical Science and Technology, 31(8), 3821–3830. https://doi.org/10.1007/s12206-017-0726-8
Lin, S. C., & Huang, C. L. (2002). An integrated experimental and numerical study of forward–curved centrifugal fan. Experimental Thermal and Fluid Science, 26(5), 421–434. https://doi.org/10.1016/S0894-1777(02)00112-7
Liu, G., Ren, Y., Dong, H., Akanyeti, O., Liao, J. C., & Lauder, G. V. (2017). Computational analysis of vortex dynamics and performance enhancement due to body–fin and fin–fin interactions in fish-like locomotion. Journal of Fluid Mechanics, 829, 65–88. https://doi.org/10.1017/jfm.2017.533
Liu, Y., Yuan, Q., Xu, Z. Q., Wu, L. M., & Liu, X. M. (2023). Bionic volute tongue optimization design of multi-blade centrifugal fan inspired by the wave leading-edge of humpback whale flippers. Journal of Bionic Engineering, 20(5), 2209–2227. https://doi.org/10.1007/s42235-023-00354-w
Lucas, K. N., Lauder, G. V., & Tytell, E. D. (2020). Airfoil-like mechanics generate thrust on the anterior body of swimming fishes. Proceedings of the National Academy of Sciences of the United States of America, 117(19), 10585–10592. https://doi.org/10.1073/pnas.1919055117
Menon, K., & Mittal, R. (2019). Flow physics and dynamics of flow-induced pitch oscillations of an airfoil. Journal of Fluid Mechanics, 877, 582–613. https://doi.org/10.1017/jfm.2019.627
Müller, U. K., Heuvel, B., Stamhuis, E. J., & Videler, J. J. (1997). Fish foot prints: Morphology and energetics of the wake behind a continuously swimming mullet (Chelon labrosus risso). The Journal of Experimental Biology, 200(22), 2893–2906. https://doi.org/10.1242/jeb.200.22.2893
Qi, D. T., Mao, Y. J., Liu, X. L., & Yuan, M. J. (2009). Experimental study on the noise reduction of an industrial forward-curved blades centrifugal fan. Applied Acoustics, 70(8), 1041–1050. https://doi.org/10.1016/j.apacoust.2009.03.002
Qiu, S. W., Xue, Z. G., He, H., Yang, Z., Xia, E. L., Xu, C. C., & Li, L. X. (2021). Multi-objective optimization study on the power cooling performance and the cooling drag of a full-scale vehicle. Structural and Multidisciplinary Optimization, 64(6), 4129–4145. https://doi.org/10.1007/s00158-021-03035-6
Sane, S. P. (2003). The aerodynamics of insect flight. The Journal of Experimental Biology, 206(23), 4191–4208. https://doi.org/10.1242/jeb.00663
Tian, C. Y., Liu, X. M., Wang, J. H., & Xi, G. (2022). Effects of bionic blades inspired by the butterfly wing on the aerodynamic performance and noise of the axial flow fan used in air conditioner. International Journal of Refrigeration, 140, 17–28. https://doi.org/10.1016/j.ijrefrig.2022.04.018
Turkyilmazoglu, M. (2002a). Flow in the vicinity of the trailing edge of Joukowski-type profiles. Proceedings of the Royal Society of London. Series A: Mathematical, Physical and Engineering Sciences, 458(2023), 1653–1672. https://doi.org/10.1098/rspa.2001.0942
Turkyilmazoglu, M. (2002b). The absolute instability of Joukowski-type airfoils. Theoretical and Computational Fluid Dynamics, 15(4), 255–264. https://doi.org/10.1007/s001620100053
Turkyılmazoglu, M., Gajjar, J. S. B., & Ruban, A. I. (1999). The absolute instability of thin wakes in an incompressible/compressible fluid. Theoretical and Computational Fluid Dynamics, 13(2), 91–114. https://doi.org/10.1007/s001620050006
Tytell, E. D. (2007). Do trout swim better than eels? challenges for estimating performance based on the wake of self-propelled bodies. Experiments in Fluids, 43(5), 701–712. https://doi.org/10.1007/s00348-007-0343-x
Wang, G. C., Cheng, A. G., Hu, C. H., & Zhong, Z. H. (2011). Crashworthiness optimization of automobile front structure based on Kriging model. Automotive Engineering, 33, 208–212. https://doi.org/10.19562/j.chinasae.qcgc.2011.03.006
Wang, J. H., Liu, X. M., Tian, C. Y., & Xi, G. (2023). Aerodynamic performance improvement and noise control for the multi-blade centrifugal fan by using bio-inspired blades. Energy, 263, 125829. https://doi.org/10.1016/j.energy.2022.125829
Wang, K., Ju, Y. P., & Zhang, C. H. (2020). Experimental and numerical investigations on effect of blade trimming on aerodynamic performance of squirrel cage fan. International Journal of Mechanical Sciences, 177, 105579. https://doi.org/10.1016/j.ijmecsci.2020.105579
Wang, K., Ju, Y. P., & Zhang, C. H. (2021). Aerodynamic optimization of forward-curved blade centrifugal fan characterized by inclining bionic volute tongue. Structural and Multidisciplinary Optimization, 63(5), 2493–2507. https://doi.org/10.1007/s00158-020-02801-2
Wang, M. H., Wu, L. M., Liu, X. M., Ma, L., & Li, J. B. (2018). A study on noise reduction of centrifugal fan in air conditioner by using the bionic blade inspired by the owl wing. Journal of Xi’an Jiaotong University, 52, 55–61. https://doi.org/10.7652/xjtuxb201806009
Wise, T. N., Schwalbe, M. A. B., & Tytell, E. D. (2018). Hydrodynamics of linear acceleration in bluegill sunfish, Lepomis macrochirus. The Journal of Experimental Biology, 221(23), jeb190892. https://doi.org/10.1242/jeb.190892
Xiong, Z. Y., Wang, M. H., Liu, X. M., Li, D., & Wang, L. (2018). Study on performance of multi-blade centrifugal fan with bionic blade. Journal of Xi’an Jiaotong University, 52(11), 22–29. https://doi.org/10.7652/xjtuxb201811004
Yan, H., Su, X. Z., Zhang, H. Z., Hang, J. W., Zhou, L., Liu, Z. F., & Wang, Z. J. (2020). Design approach and hydrodynamic characteristics of a novel bionic airfoil. Ocean Engineering, 216, 108076. https://doi.org/10.1016/j.oceaneng.2020.108076
Yan, H., Zhang, H. Z., Zeng, Y. S., Wang, F., & He, X. Y. (2021). Lift-drag characteristics and unsteady cavitating flow of bionic hydrofoil. Ocean Engineering, 225, 108821. https://doi.org/10.1016/j.oceaneng.2021.108821
Yang, X. P., Jiang, B. Y., Wang, J., Huang, Y. G., Yang, W. G., Yuan, K. M., & Shi, X. (2020). Multi-objective optimization of dual-arc blades in a squirrel-cage fan using modified non-dominated sorting genetic algorithm. Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy, 234(8), 1053–1068. https://doi.org/10.1177/0957650919898983
Zhou, H., Zhang, M. X., & He, B. J. (2017). Research of wall roughness effects based on Q criterion. Microfluidics and Nanofluidics, 21(7), 114. https://doi.org/10.1007/s10404-017-1951-2
Zhou, S. Q., Zhou, H. X., Yang, K., Dong, H. B., & Gao, Z. L. (2021). Research on blade design method of multi-blade centrifugal fan for building efficient ventilation based on hicks-henne function. Sustainable Energy Technologies and Assessments, 43, 100971. https://doi.org/10.1016/j.seta.2020.100971